Solid PCBN Turning Tool Interrupt Cutting GCr15SiMn Hardened Steel Wind Power Bearings
USD $20 - $30 /Piece
Min.Order:10 Pieces
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Halnn manufacture Solid PCBN inserts Interrupt Cutting 42CrMo4 Hardened Steel Wind Power Bearings
Solid PCBN Turning Tool Interrupt Cutting GCr15SiMn Hardened Steel Wind Power Bearings
1. Halnn Tools Solid PCBN Turning Tool Interrupt Cutting GCr15SiMn Hardened Steel Wind Power Bearings
With the development of science and technology, the precision requirements for the processing of extra large bearings are getting higher and higher. Due to the limitation of the machining precision of the general CNC vertical lathe, the reaming reamer of the grinding process has a longer grinding time and lower efficiency. With the development and application of superhard tools (CBN tools), in many cold machining, grinding can be replaced by turning.
CBN tool features for hard-turned bearing:
(1) CBN tools have high oxidation resistance. When machining bearings with CBN tools, dry cutting is used as much as possible.
(2) CBN tools have a low coefficient of friction, which is conducive to the improvement of the surface quality.
2. Characteristics of Solid PCBN Cutting Tool
Insert Grade | Suited Materials | Machining Type | Typical Application |
BN-S20 | Hardened Steel, Heat and abrasive resistant steel, High manganese steel | Roughing, Semi-Finishing | HSS Rolls, Ball Screw, Wind Power Bearings |
BN-S200 | Hardened Steel, Superalloy | Finishing | Wind Power Bearings |
BN-H11 | Hardened Steel | Semi-Finishing, Finishing | Bearings, Gears, Gear Shaft, Hardened Mold |
BN-H20 | Hardened steel, other materials of difficult to machine | Semi-Finishing, Finishing | Hardened Steel Gears, Mold,ect |
BN-H10 | Hardened Steel, high strength cast iron | Finishing | Bearings, Gears, Gear Shaft, High hardness component |
BN-H21 | Hardened Steel | Finishing | Bearings, Gears, Gear Shaft, Mold,ect. |
3.Pictures of Halnn Inserts
4.Detailed date of PCBN Cutting Tool
Type | Dimension | Grades | |||||
L(mm) | φI.C(mm) | S(mm) | r(mm) | BN-S20 | BN-S200 | BN-S300 | |
RNGN090700 | 9.525 | 7.94 | ● | ● | ● | ||
RNGN120400 | 12.7 | 4.76 | ● | ● | ● | ||
RNGN120600 | 12.7 | 6.35 | ● | ● | ● | ||
RNGN120700 | 12.7 | 7.94 | ● | ● | ● | ||
RNGN150700 | 15.875 | 7.94 | ● | ||||
RNGN200800 | 20 | 8 | ● | ||||
RNGN201000 | 20 | 10 | ● | ||||
RNGN251000 | 25.4 | 10 | ● | ||||
RNGN251200 | 25.4 | 12 | ● |
5.Application Case
BN-S200 Solid CBN Insert processing bearings | |||
Machining Part: Raceway and End Surface | |||
Workpiece Hardness:HRC55-62 | |||
Cutting Type:Dry Cutting | |||
Machining Materials:42CrMoa4 | |||
Inserts Grade:BN-S200 | |||
Cutting Parameters | |||
Inserts Materials | Vc (m/min) | Ap(mm) | Processing effect |
Halnn BN-S20 | 140-180 | 1mm | Surface roughness reaches Ra0.4 |
6. FAQ
1. Are you a trading company or manufacturer ?
A: We are a manufacturer and wholesaler for diamond & CBN (cubic boron nitride) abrasives and tools.
2. How long is your delivery time?
A: Generally it is 3 -7 days.
2. Do you provide samples ? Is it free or extra ?
A: Normally we do not offer free samples, we could offer the sample for testing, but shipping fee is to be paid by customer as a company policy!
If you have another question, pls feel free to contact us as below:
Contact us | |
Joanan@halnntools.com | |
+86 17537165259 | |
Skype | Joanna Guo |
+86 17537165259 |