Heavy Interrupt Cutting Hardened Steel Wind Power Bearings with Halnn supplier CBN Inserts
Heavy Interrupt Cutting Hardened Steel Wind Power Bearings with Halnn supplier CBN Inserts
Heavy Interrupt Cutting Hardened Steel Wind Power Bearings with Halnn supplier CBN Inserts
Heavy Interrupt Cutting Hardened Steel Wind Power Bearings with Halnn supplier CBN Inserts
Heavy Interrupt Cutting Hardened Steel Wind Power Bearings with Halnn supplier CBN Inserts

Heavy Interrupt Cutting Hardened Steel Wind Power Bearings with Halnn supplier CBN Inserts

USD $20 - $30 /Piece

Min.Order:10 Pieces

Supply Ability:
10000 Piece / Pieces per Month
Port:
QINGDAO
Payment Terms:
T/T PayPal Other Cash
Delivery Detail:
5 days

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Brand Name:
Halnn Tools
Place of Origin:
China
Model Number:
TNGN110308

Halnn tools

Business Type: Manufacturer
Main Products: Solid CBN Inserts ,PCBN Inserts ,Brazed PCBN Inserts , PCD Cutters

Product Details

Heavy Interrupt Cutting Hardened Steel Wind Power Bearings with Halnn supplier CBN Inserts




1. Halnn Tools CBN Inserts Heavy Interrupt Cutting Hardened Steel Wind Power Bearings

With the development of science and technology, the precision requirements for the processing of extra large bearings are getting higher and higher. Due to the limitation of the machining precision of the general CNC vertical lathe, the reaming reamer of the grinding process has a longer grinding time and lower efficiency. With the development and application of superhard tools (CBN tools), in many cold machining, grinding can be replaced by turning.

CBN tool features for hard-turned bearing:

(1) CBN cutters have high hardness and wear resistance and are the second highest hardness materials known at present. When processing high hardness materials, dimensional deviation and dimensional dispersion in processing of large parts can be reduced.

(2) CBN tools have high thermal stability and high temperature hardness. When the cutting temperature is high, it is beneficial to the cutting process, but has little effect on the tool life.




2. Characteristics of Halnn Tools  CBN Inserts 

Type

Dimension

Grades

L(mm)

φI.C(mm)

S(mm)

r(mm)

BN-S10

BN-S20

BN-S200

TNGN110308

11

6.35

3.18

0.8

TNGN110312

11

6.35

3.18

1.2

TNGN160404

16.5

9.525

4.76

0.4

TNGN160408

16.5

9.525

4.76

0.8

TNGN160412

16.5

9.525

4.76

1.2




3. Advantages of Halnn Tools  CBN Inserts 

Finishing wind turbine bearings must require high hardness, wear resistance and impact resistance. For the hardness and deformation of heat-treated bearings after wind treatment, Halnn Tools proposed the concept of “Cubic Boron Nitride Monolithic Polycrystalline Blade” for rough machining. With the technical strength accumulated by long-term cultivation and the most advanced technology development capability, the era can be accurately grasped. The pulse, the development of "high-speed, precision machining" turning tools, milling cutters and CNC blades. He enjoys a high reputation in the academic field of superhard tools.




4.Application Case

BN-S200 Solid CBN Insert processing bearings

Machining Part:Slewing bearing ring

 

Workpiece Hardness:HRC 47~55  

Cutting Type:Dry Cutting

Machining Materials:42CrMo

Inserts Grade:BN-S20

Cutting Parameters: Vc=90-150m/minap=1-4mmFr=0.05-0.35mm

Comparison with the grinding process:
In terms of time: all the grinding process is more than 18 hours, and the use of Valin super hard BN-S20 CBN tool takes only 4.5 hours.
In terms of tool durability: BN-S20 grade CBN tool can finish turning more than 30 sets of ferrules; material consumables only have 1/5 of grinding; the tool has high durability and lower cost of use.




5.Image




6. Contact us

If you have another question, pls feel free to contact us as below:

Contact us

Email

Joanan@halnntools.com

Whatsapp

+86 17537165259

Skype

Joanna Guo

Wechat

+86 17537165259


Contact Supplier

Ms. Joanna Sales Manager Chat Now
Telephone
86-175-37165259
Mobile
86-17537165259
Fax
86-175-67981990
Skype
Joanna Guo

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