High efficiency Hard Turning Hardened Steel Wind turbine bearing with Halnn supplier CNMN120704 CBN Cutters
USD $20 - $30 /Piece
Min.Order:10 Pieces
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High efficiency Hard Turning Hardened Steel Wind turbine bearing with Halnn supplier CNMN120704 CBN Cutters
1. Halnn Tools CBN Cutters High efficiency Hard Turning Hardened Steel Wind turbine bearing
When machining large bearings and high-precision bearings, the hard turning process is a processing trend in the bearing industry. Its processing efficiency is high and its cost is low, and traditional processes cannot compete with it. However, the hard turning process requires high cutting tools. It not only needs to have high hardness and wear resistance, but also guarantees the long service life of the tool. It also needs high temperature red hardness and fracture resistance to ensure the surface quality of the workpiece to be processed. .
The application of CBN tool makes the hard turning process a reality, which not only can remove the bearing allowance, improve the production efficiency, but also ensure the high surface finish of the bearing, the cutting performance is more stable, and the cost performance is higher.
2. Characteristics of CBN Cutters
Insert Grade | Machining Hardness | Processing Condition | Machining Materials |
BN-S20 | HRC45~68 | Roughing | Hardened Steel |
Semi-finishing | |||
BN-H21 | HRC62~68 | Fine Finishing | Hardened Steel |
BN-H10 | HRC45~68 | Fine Finishing | Hardened Steel and High Strength Cast Iron |
Type | Dimension | Grades | |||||
L(mm) | φI.C(mm) | S(mm) | r(mm) | BN-K1 | BN-S20 | BN-S200 | |
CNMN120404 | 12.9 | 12.7 | 4.76 | 0.4 | ● | ● | ● |
CNMN120408 | 12.9 | 12.7 | 4.76 | 0.8 | ● | ● | ● |
CNMN120412 | 12.9 | 12.7 | 4.76 | 1.2 | ● | ● | ● |
CNMN120416 | 12.9 | 12.7 | 4.76 | 1.6 | ● | ● | ● |
CNMN120704 | 12.9 | 12.7 | 7.94 | 0.4 | ● | ● | ● |
CNMN120708 | 12.9 | 12.7 | 7.94 | 0.8 | ● | ● | ● |
CNMN120712 | 12.9 | 12.7 | 7.94 | 1.2 | ● | ● | ● |
CNMN120716 | 12.9 | 12.7 | 7.94 | 1.6 | ● | ● | ● |
3. Advantages of Halnn CBN Cutters
The hardness of the slewing bearing after heat treatment is generally above HRC45, and the channel portion is generally HRC55-62, so it is difficult to process during processing. Halnn Tools has developed the BN-S200 grade and BN-S20 grades of cubic boron nitride tools. Both materials are made of non-metal (ceramic) as a binder to ensure high hardness and wear resistance. At the same time, the impact toughness is improved, in which the BN-S200 grade belongs to the finishing process, and the BN-S20 grade can be roughing and finishing.
4.Application Case
PCBN Inserts | Workpiece Details | ||
Insert Model | CNGN | Component | Slewing Bearings |
Toolholder model | CSDNN Series | Materials | 42CrMo |
Previous Cutting Tools | Grinding | Hardness | HRC47-55 |
Cutting Data | Component and Insert Image | ||
Vc(m/min) | 100-150 | ||
Fr(mm/r) | 0.15-0.7 | ||
ap(mm) | 1-4 | ||
Machining Effect: With same precision requirements, the efficiency of BN-S20 Solid CBN Insert is 4 times of grinding process, and the costs only about 20%. |
5.FAQ Or Service
Q. How can we be your agent in our country?
A. Please inform us your detailed company, we will discuss and propose helpful suggestion for you, and to find the best solution for you.
Q. Do you offer free samples?
A. Normally we do not offer free samples, but we guaranty our product’s quality.
Q. Is there cheap shipping cost to import to our country?
A. For small order, Express will be the best, And for bulk order, sea ship way is best but take longer time. For urgent orders, we suggest via air to airport or by Express send to your door.
Q. When you can reply to me when I send you an Inquiry?
A. We promise to reply within 24 hours(not including holidays) on receipt of your inquiry
Pre-Sales Service | After-sales Service |
l) Prompt reply and 24 hours online,professional team to provide best price and quality product. l) Same testing support l ) Every batch of products will be tested to ensure its quality.
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l) The real-time logistics information monitoring l ) Any questions about the product can be consulted at any time. l) Product with any problem can return. |
6. Contact us
If you have another question, pls feel free to contact us as below:
Contact us | |
Joanan@halnntools.com | |
+86 17537165259 | |
Skype | Joanna Guo |
+86 17537165259 |