Replace grinding with CBN Cutting Tools high efficiency Hard Part Turning Bearing steel Wind Power Bearings
USD $20 - $30 /Piece
Min.Order:10 Pieces
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Replace grinding with CBN Cutting Tools high efficiency Hard Part Turning Bearing steel Wind Power Bearings
1. Halnn Tools CBN Cutting Tools high efficiency Hard Part Turning Bearing steel Wind Power Bearings
With the rapid development of the manufacturing industry, the competition in the market is intensifying. The adoption of high efficiency and low cost is the process of hard turning (turning grinding by turning) is the processing trend of the wind power bearing industry.
Advantages of hard turning (replacement grinding by turning) wind power bearings:
(1) High production efficiency;
(2) Hard turning is a clean production, which reduces the production cost, and the iron scraps turned off are more convenient for recycling;
(3) It is not necessary to use special machinery for hard turning of wind power bearings, and it can be carried out on existing ordinary lathes or CNC lathes;
(4) Most of the heat generated during the hard turning process is carried away by the chips to obtain a good surface quality.
2. Characteristics of CBN Cutting Tools
Halnn CBN | CBN Content | Cutting Depth | Condition |
BN-S20 | Low Content | 1-10mm | Continuous-Interrupt |
BN-H20 | ≤1mm | Semi-Interrupt | |
BN-S200 | ≤1mm | Continuous | |
BN-H11 | ≤1mm | Continuous | |
BN-H10 | ≤0.5mm | Continuous Semi-Interrupt |
Type | Dimension | Grades | |||||
L(mm) | φI.C(mm) | S(mm) | r(mm) | BN-S10 | BN-S20 | BN-S200 | |
TNGN160404 | 16.5 | 9.525 | 4.76 | 0.4 | ◎ | ◎ | ◎ |
TNGN160408 | 16.5 | 9.525 | 4.76 | 0.8 | ◎ | ◎ | ◎ |
TNGN160412 | 16.5 | 9.525 | 4.76 | 1.2 | ◎ | ◎ | ◎ |
3. Advantages of Halnn CBN Cutting Tools
As a professional manufacturer of cubic boron nitride inserts, Halnn Tools provides customers with the most reasonable tooling solutions and the most suitable cutting parameters for efficient machining in different high hardness and difficult machining industries. Halnn Tools is mainly used for high-hardness steel after heat treatment, such as hardened steel workpieces, ordinary gray cast iron and other fields.
The fundamental goal of Halnn Tools is to provide efficient, high-quality, green tooling products for the manufacturing industry; not only provide customers with tooling products, but also provide customers with a complete tooling solution. And also the trend that Halnn Tools will develop in the future.
4.Application Case
BN-S200 Solid CBN Insert processing bearings | |
Machining Part:Slewing bearing raceway, end face |
|
Workpiece Hardness:HRC 47~55 | |
Finishing allowance: < 2mm | |
Machining Materials:42CrMo4 | |
Inserts Grade:BN-S20 | |
Cutting Parameters:ap≤1mm,Fr=0.05-0.35mm/r,Vc=60-250m/min | |
The tool life is 7 times that of ceramic tools, and the surface roughness is controlled between Ra 0.6-1.0. |
5.Image
6. Contact us
If you have another question, pls feel free to contact us as below:
Contact us | |
Joanan@halnntools.com | |
+86 17537165259 | |
Skype | Joanna Guo |
+86 17537165259 |