Name: Lead Recycling Spent Lead Acid Battery Recycling Equipment
Brand: unionsum
Availability: InStock

Product Details

Lead Recycling Spent Lead Acid Battery Recycling Equipment

Product Description

Unionsum can offer tailor-made, environmentally sound and optimized solutions for battery recycling projects, which includes from battery breaking and separation, desulfurization, Lead smelting, Lead refining, and Lead ingot casting.

The Lead battery recycling system is a full-automatic standard and Environmental Friendly system. Pb ingot with purity 99.95% or 99.99% can both be produced with different process.

Advantages

High degree of automation and integration, efficiency, small maintenance workload
High corrosion resistance : Main material is 316 l stainless steel/hartz alloy / acid-proof axis steel /duplex stainless steel; electrostatic spraying anti-corrosion coating of stairs, bears, rack and other auxiliary equipment
Friendly-environment, no waste water/ gas/solid emission
High efficient recovery of raw materials and thorough separation
A large range of raw materials to feed
The Lead extraction rate is > 97 %
Low investment and operation cost, low labor force

Technical Parameter

Item	Unit	Data	Item	Unit	Data
Processing Max capacity	t/h	5, 10, 15, 20	acid recovery	%	>90
Power capacity	Kw	750	lead Recovery rate	%	>98
Power consumption	Kwh/t	30	lead paste moisture	%	<13
Compressed air pressure	bar	6	Lead grid moisture	%	<6
Compressed air of flushing consumption	m³/min	15	PP recovery rate	%	≥99
Compressed air of valve control consumption	m³/min	5	PP moisture	%	<3
Water consumption	m³/t	0.05~0.1	Pb content in PP plastic	%	<0.1
Lime for water purification	t/a	85	PP productivity	tpd	29.3±2%
Recycle rate of process water	%	≥96	heavyplasticrecovery rate	%	≥99
Flocculantsconsumption in sedimentation boat	t/a	50	Heavy plastic moisture	%	<3
staff		3~5	Pb content in heavy plastic	%	<0.1
Operation temperature	°C	+1 ~ 35	Heavy plastic productivity	tpd	29.3±2%
Operation site		indoor

Process description

Preliminary crushing to remove acid.
Secondary crushing, vibrating screen separation, hydro-separator separation.
Lead paste (PbSO4) desulphurization.
Desulphurization solution (Na2SO4) purification (heavy metal removal), crystallization, waste water recycle.
Lead paste(PbCO3) smelting
Crude Lead fire-refining/electro-refining
Automatic Lead ingot casting and stacking

Transportation

For Iran 100,000TPY battery recycling project:

Onsite installtion

Unionsum can dispatch experienced engineers overseas to guide the installtion and commissioning work of the battery recycling work until the customer can produce the target product.