Product Details

AITOP Battery Spot Welder 18650/21700/32650 Battery Spot Welding Machine Double Sides Automatic Spot Welding Machine

Product Description

Automatic Battery Pack Spot Welder is a general platform of automatic processing technology based on CNC, suitable battery pack spot welding and assembly in the factory. Compared with manual spot welding, the efficiency and accuracy of welding have been greatly improved. Humanized design makes the operation and debugging very easy and convenient. Design of components built-in makes appearance more concise

SPECIFICATIONS

AITOP 800 and AITOP-700
	AITOP-700	AITOP-700
Welding Head Number	1	2
Travel	X: 400mm; Y: 400mm	Y: 600mm; Z: 300mm
Welding Spped	0.5s/spot, 1600pcs/h	0.5s/spot, 3500pcs/h
Welder Power Suppler	8000A Inverter Spot Welder/6000A Transistor Power Supply
Max Motor Speed	1000mm/s
Max Battery Number	400 pcs (18650)
Operate System	Embedded system
User Interface	Touch screen
Drive Mode	Step motor and precision guide rail
Power Supply	220V/50Hz(machine); 3 phase, 380V/50Hz(Welder)
Air Pressure	0.3-0.6 MPa
Machine Size	1000L900W1750Hmm	1300L1200W1800Hmm
Machine Weight	300kg	450kg

Features:

1. Support breakpoint start, automatic start, and manual start.
2. Cold solder joint and sealing off alarm.
3. Easy program, support matrix, array and point program, can store 999 group parameters.
4. Welding needle abrasion alarm.
5. Build-in welding current monitor, can display real time welding current.
6. Design for NB, Power Tool, Gardening Tool, High Power, Energy Storage battery, Electric Motor Car Battery Pack, and other lithium battery packs spot welding.
7. High productivity: 0.5s/spot
8. Can be matched with the production line of lithium battery group.
9. Automatic battery pack spot welder adopts traditional pneumatic single point dynamic, ensure the welding accuracy, and improve the welding appearance quality and reliability.
10. Can store dozens process of different battery packs product, switching products without re-setting parameters.
11. Can match a variety brand of spot welders and power supply.

Application Area:

With the corresponding fixture, AITOP-700 can weld 18650, 21700,26650, 32650,32700 and other cylindrical batteries, can also be customized for a variety of cylindrical battery, square battery, button battery and etc.

Operation:

1. Setting the parameters of welding on the touch screen. (The same product only need to be set once)
2. Put the fixture with the battery pack on the quick clamping position.
3. Press the start button, AITOP-700 automatically complete all welding actions.
4. AITOP-700 sound to prompt operator replacement of new fixture (battery pack).

Model	AITOP-DC-50
Transformer Maximum Output Power	35KVA
Maximum Output Short Circuit Current	5000A
Welding Conditions	8
Open Circuit Voltage	10V
Control Mode	Constant Current Control
Input Frequency	AC 220V±10% 50Hz
Weight	55KG
Welding Thickness	Maximum thickness of parallel welding:0.03mm~0.5mm
Maximum Thickness of Upper and Lower Butt Welding	0.3mm+1mm
Size	185x280x420mm

Current	4000A	5000A	8000A
Input Power	AC 220V±10% , 50Hz±2Hz	AC 380V±10%, 50Hz±2Hz	AC 380V±10% , 50Hz±2Hz
Rated capacity	20KVA	25KVA	35KVA
Maximum output short circuit current	4000A	5000A	8000A
Output current range	800-4000A	800-5000A	500-8000A
Output voltage	12V	10V	10V
Inverter frequency	4KHz	4KHz	4KHz
Welding time	1.0ms—99.0ms adjustable,accuracy:0.1ms	1.0ms—99.0ms adjustable,accuracy:0.1ms	1.0ms—99.0ms adjustable,accuracy: 0.1ms
Welding pulse section	2	2	3
Welding cycle period	1	1	11
Working table size	600mm*800mm	600mm*800mm	600mm*800mm
Welding range	580mm*580mm	580mm*580mm	580mm*580mm
Adjustable height range of welding head	10-150mm	10-150mm	10-150mm
Welding needle specification	1.5mm-3mm/6mm optional	1.5mm-3mm/6mm optional	1.5mm-3mm/6mm optional
Adjustable distance between welding needles	0-10mm	0-10mm	0-10mm
Adjustable stroke of cylinder	5-30mm	5-30mm	5-30mm
Specification of secondary discharge cable	95mm²	95mm²	95mm²
Cable length	500mm	500mm	500mm
Adjustable range of welding head pressure	1-5kg	1-5kg	1-5kg
Welding speed	0.5-0.8/point	0.5-0.8s/point	0.5-0.8s/point
Plane double needle welding thickness	0.08-0.2mm plated nickel/pure nickel	0.08-0.25mm plated nickel/pure nickel	0.08-0.3mm plated nickel/pure nickel
Welding thickness of convex point and flat needle	0.15-0.25mm plated nickel/pure nickel	0.15-0.3mm plated nickel/pure nickel	0.2-0.5mm plated nickel/pure nickel
Number of settable specifications	8	8	99
Display	LED	LED	TFT 800X480 Capacitive touch screen
Over limit alarm setting mode	Current setting	Current setting	Current setting + current wave monitoring
Welding mode	Single welding	Single welding	Single or double welding
control mode	PWM	PWM	PWM
Control way	1200V 200A IGBT	1200V 200A IGBT	1200V 300A IGBT
Control mode	Constant current	Constant current	Constant current and constant voltage
Cooling	Forced air cooling	Forced air cooling	Forced air cooling
Weight	35KG	35KG	40KG
Weight of main machine	430L185W280H mm	430L185W280H mm	455L205W315H mm
Transformer size	265L180W255H mm	265L180W255H mm	475L200W290H mm
Whole main size	800Lx600Wx1200H mm	800Lx600Wx1200H mm	800Lx600Wx1200H mm
Welding application	Battery connection piece, hardware sheet, wire harness, terminal block, etc	Battery connection piece, hardware sheet, wire harness, terminal block, etc	Battery connection piece, hardware sheet, wire harness, terminal block, etc

Contact us :

Shenzhen AITOP Intelligent Equipment Co. LTD

Sales Manager
Phone/Whatsapp/Wechat:008618520989583/008618435204981/18098989643/+8618820281861

Email:sales(@)

Our other product catalogues

Packing and shipping

*Be Packed by Wooden Box
*Lead Time: Standard Machine: 7-10 working days after we received your battery pack samples.
*Customized Machine: 20-35 days

Our Service
Pre-sales
1) Inquiry and consulting support. All will be replied in 12 hours.
2) View our Factory and testing the machine, demonstrate how the machine work.

After-Sales
1) Training how to install the machine, training how to use the machine.
2) Engineers available to service machinery overseas
3) 1-year guarantee ( free maintain in a year)
4) Replacement parts and other accessories provided

FAQ
Q: What can your machines do?

A: Make the batteries production automatically.

Save the factory owner's invest and better the efficiency.

Q: What kind of items can your machines produce?

A: Our machines can be used to produce batteries for Power Bank, Laptops, Cell Phones and Ebikes, etc.

Q: How can I see samples or know more about the machines?

A: We have real time video on Youtube.

Please contact our sales to get the links.

Indian friends can visit our New Delhi sales office and see the machine by yourselves.

Q: Do you have a MOQ for orders?

A: Customers are free to buy our production line (3-5 machines altogether) or just 1 single machine.

Our factory MOQ is 1 set.

Q: Do you have any warranty or certifications?

A: We provide 12 months warranty for the machine, and life-time after-sales maintenance.

All of our products are with CE certifications and are good to export worldwide.

Q: I am a new factory owner. Can I get some advices about automatic production?

A: You can tell us the ideal turn-over you want for your new factories.

Our professional engineers and sales shall provide you with budget and costs how much it takes.

Looking forward to establish good business relationship with you

Contact us :

Shenzhen AITOP Intelligent Equipment Co. LTD

Sales Manager
Phone/Whatsapp/Wechat:008618520989583/008618435204981/18098989643/+8618820281861

Email:sales(@)