200-liter automatic counterpart filling machine

The 200-liter automatic counterpart filling machine can be selected from the following forms: high temperature resistance, nitrogen filling protection, foam, explosion-proof and heat preservation.

Application scope of 200-liter automatic counterpart filling machine:

◆ Lubricating oil and grease for vehicles and ships: diesel oil, engine oil, grease, vehicle gear oil, marine lubricating oil and motorcycle lubricating oil;

◆ industrial lubricants and grease: hydraulic oil, emulsified oil, gear oil, compressor oil, vacuum pump oil, conductive oil, electrical appliance oil, special rubber oil, guide rail oil, heat conduction oil, refrigeration oil, chain oil, food grade lubricants, bearing oil, transformer oil, shock absorber oil, high-temperature lubricating oil, general oil, knitting oil, damping oil, metal conditioner, grease for equipment and other industries.

◆ Additives: antioxidant and corrosion inhibitor, antiwear agent, catalyst, antioxidant and anti-adhesive agent, thickener, antirust agent, pour point depressant, demulsifier, metal passivator, viscosity index improver, defoamer and antifoaming agent, compound agent, PH regulator, depressor, detergent and dispersant, other additives, etc.

◆ Base oil: mineral base oil, synthetic base oil and vegetable base oil;

◆ Metal cutting fluid: water-soluble cutting fluid, oily cutting fluid, volatile stamping oil and other cutting fluids;

◆ Related instruments: lubricating oil analytical instruments, testing experimental instruments, simulation bench, etc.

◆ Lubricating oil production, packaging, filling, label printing, blending equipment and evaluation and testing instruments, all-excellent lubrication technology, evaluation means and quality control technology, etc.;

◆ Lubrication system and equipment: lubrication system design, development, maintenance and related environmental protection treatment supporting equipment, etc.;

◆ Maintenance supplies: antifreeze, brake fluid, coolant, brake oil, antiwear agent, clean fuel additive, cleaner, brightening agent, cleaning agent, glass antifogging agent, glass mending agent, automobile paint, paint protective film, carbon deposit net, refrigerant, snow seed, preservative, synergist, improver, leak-catching agent, low-temperature starter, adhesive, sealant, etc.

This machine is suitable for products with low viscosity to high viscosity. The applicable filling capacity ranges from 50L to 1000L, and the accuracy reaches two thousandths (depending on the specifications of iron drums, product attributes and feeding pressure). The whole machine is sealed and explosion-proof, with the functions of automatic lid opening, automatic positioning, automatic filling, automatic lid closing and automatic output. Nitrogen charging device and exhaust device can be selected.

Weight adjustment range: 100 ~ 300 kg (standard design is 30 gallon (110L) or 55 gallon (200L) barrels, and other non-standard barrels can be filled after height adjustment)

Material interface: material inlet pressure <＜0.6MPa

Filling speed: 1 ~ 2 barrels (200L)/ min (diameter 1.5 ",material flow rate 280L/min)

Filling accuracy: 0.2 grade

Structure of spray gun: The material of the contact part is 316 stainless steel, and the other parts are 304 stainless steel, carbon steel, etc.

Gas source: the pressure is 0.5±0.1Mp, the consumption is 10m3/h, and the quick connector is 8mm trachea.

Power supply: 220 (-15% ~+10%) VAC, 50Hz

Simple operation and convenient installation.

System composition:

1. Spray gun device (including spray gun pipeline, two-speed pneumatic ball valve, rotary handle, proximity switch, air supply triple piece, solenoid valve and spray gun device)

2. System controller (including weighing display instrument and control panel)

3. Anti-residue device

4. High-precision weighing device

5. Conveying roller table

explosion proof type

Except the above configuration, all electrical control instruments are installed in the explosion-proof control case.

Optional accessories:

Stainless steel spray gun bracket, toxic gas pumping device.

Cognition of filling machine selection

1. single barrel filling (200L barrel filling)

2. 4-barrel filling (200L-barrel filling with 4 barrels)

3. Ton-barrel filling (IBC Ton-barrel)

4. Multi-filling head (multi-product types, configured when gun heads cannot be mixed)

5. Filling under liquid level (configured when foam will be generated when materials flow)

6. Explosion-proof requirements (specified in the order, intrinsically safe and flameproof)

Performance features:

1. Modify the weight set value of the product and related filling parameters through the keyboard.

2. Two-speed filling is adopted to achieve high speed and accuracy.

3. Anti-collision barrel design, which can protect the filling machine and avoid container injury when the filling gun is not aimed at the barrel mouth.

4. The filling height can be adjusted to adapt to the heights of different containers.

5. The positioning device helps the container align.

6. Change the spray gun head quickly to adapt to different container calibers.

7. Anti-skid device positioning device to prevent the container from moving during filling.

8. 304 or 316 stainless steel is used for the part in contact with the liquid, and PTFE (anticorrosion) is used for the seal.

Configuration:

1. Liquid filling gun; 04 stainless steel (optional 316 stainless steel)

2. Speed control filling valve: 304 stainless steel.

3. Lifting mechanism: pneumatic; slideway

4. Height adjustment mechanism: screw rod; Double ball guide rail

5. Pneumatic parts: Japanese CKD pai

6. Pneumatic box; stainless steel

7. American paiAM is better than 0.02%; stainless steel

8. American pai weighing instrument KB-PAN includes output interface; VFD high brightness display; AD conversion at high speed; high-resolution

9. SIEMENS programmable PLC S7

10. Filling machine controller; SIEMENS electric appliance; Control circuit

11. Electrical box;

12. Internal cables of the system; Sensor cable; Control cable; Communication cable, etc

13. Electronic scale; 60kg

14. Weighing roller table; Stainless steel; Roller 38mm；; Length 500mm

15. Gun head accessories; 3 specifications; interchangeable

16. Pneumatic capping device; CKD cylinder; Height adjustable; Anti-pinch protection; Auxiliary roller table; 1.5 meters; Two kinds of pressure heads can be replaced.

■ Main features:

◆ The system is controlled by PLC, positioned by photoelectric switch and operated automatically;

◆ Professional-grade gun filling, overall process production, Dujue dripping, splash prevention; Quick connector, easy to disassemble and wash;

◆ Equipped with double ball valve group and three-stage filling coordination of large, small and micro filling guns, filling is accurate and fast;

◆ Free choice of net weight/gross weight and automatic/manual filling method;

◆ Automatic peeling, intelligent fool-proof, fault detection, real-time display of equipment information, intelligent and efficient;

◆ Good filling stability, reducing loss, saving cost, improving working efficiency and product qualification rate.

◆ One-key operation, easy to use; Multi-window displays information such as filling quantity, barrel number, cumulative quantity, etc.