Product Details

Specifications

100% polyester fiber opening rate, 1 labor operator, PLC program, 8pcs/min up capacity, 24VDC & safety relay meeting UL CE rules

PRODUCTION NAME: AUTOMATIC PILLOW CUSHION FILLING MACHINE QL001

DESCRIPTION:

Qingdao Lion Computerized pillow filling line has been researched and developed according to our customers experience and advise from their daily operation, so and their requirement; also based on the automatic theory of the textile equipments.
The material application can be 2 or 3 dimensional hollow siliconzied polyester fiber that shorter than 100mm length and bigger diameter than 30mic. Different material in this area can be mixed by this machine and opening in mean while.
It is mainly used for filling pillow, cushion, filling comforters, pet pads and big soft toys etc.
Adopting metallic self-lock wires for the fiber opener parts, so that the fiber can be opened for more than 98% and not be damaged; the self-lock wire is 4 times usage life than the normal wire.
There is no need any labor working by the bale opener; first of all put a whole bale of raw material onto the bale opener conveyer which is working automatically and continuously.
The whole line is controlled by computerized control system and only need 1 operator working at the filling device.
If a 600g pillow filling, it will be handled for 6pcs per minute.
It is simple operation, stable and reliable quality which is easy to be understanding by the operators.

MATERIAL APPLICATION:

Conjugate hollow sliconized polyester fiber, Micro fiber

0.7D to 15D, 32MM to 64MM

FINAL PRODUCTION:

Pillow cushion, chair pads, sofa cushion etc.

EQUIPMENTS:

PART 1: Bale breakeer 1200mm

It is mainly used to load 1 or 2 bales of polyester fiber raw material around 300kg per bale automatically feed by forklift previously into the feeding conveyer.

In this case, the operator only need return to the bale breaker to feed raw material bales by forklift once an hour.

PART 2: Vibration hopper

The vibration hopper is installed on the top of the fiber opening machine that is mainly used to feed raw material into opening part through a fiber distributor and a magnet evenly in order to receipt even discharge after opened, so that we will be able to control the flling tolerance well.

PART 3: Fiber opening machine 1000mm

The fiber opening machine working width is 1000mm that is able to give over 480kg per hour capacity by V-wire opening with 100% openning rate and the feeding speed is adjusted by inverter.

PART 4: Double slot filling system

The pillow cases will be held by the auto clamps during the filling automatically, the operator only need move away the finished pillow and put a new case cycle.

The whole line can be handled by only 1 operator with high capacity and saves time for the finishing process.

PRODUCTION CAPABILITY:

CONTROL SYSTEM:

The safety standard is able to meet the EU, UL and Australia rules.

CUSTOMER LOCATION:

OVER 60 COUNTRIES!

Australia,Aruba, Armenia, Bangladesh, Brazil, Belgium,Canada, Cyprus, Columbia, Denmark,Egypt, Estonia, Greece, Hungary, Holland, India,Italy, Indonesia, Iran, Jordan, Korea, Mexico, Philippine, Poland, Paraguay, Russia, South Africa, Spain,Slovenia, Thailand, Turkey, UAE, UK, USA, Chile, Vietnam, Ageria, Argentina, Saudi Arabia, Bulgaria, Dubai, Czech Republic, Zimbabwe, Libya,Maldives,Lithuania, Lebanon, Malaysia, Macedonia, Moldova,Nigeria, New Zealand, Portugal, Japan, Switzerland, Serbia, Cyprus, Tunisia, Venezuela, Uruguay, Singapore, Iraq,

SERVICE:

We are able to supply machine commissioning support and training oversease for larger automatic machine lines.

Please contact us as soon as any problem happends with some photos and descriptions; our engineers will response within 24 hours with technical instructions.

All spare parts are standard that can be found from local.

We will send it to you by overnight if needed.

Service Translator: Ms. Jenny

Service Manager: Mr. Xiong

SAFETY STANDARD:

Able to meet EU, UL & AUSTRALIA safety standard