Specifications

Automatic Synthetic filling machine
1.PLC: Siemens, automatic system.
2.Usage: filling mixed fibers pillow, cushion,pads,etc.

  

 

Specification:

Product name	Automatic pillow machine	Item no.	QL001
Power	23.45kw	Voltage	380v 50Hz 3phase by order
Capacity	6-8pcs/min	Tolerance	5-10% each piece
Control system	Siemens PLC	Fiber opening rate	98% up
Labor	1 Person	Weight	3650kg

 

 

 

 

Description:

• The automatic pillow machine QL001 is mainly used for fill pillow, cushion and sofa with conjugate hollow siliconized polyester fiber that shorter than 100mm.
• Material requirement: Hollow conjugate siliconized polyester fiber and siliconized micro (gel fiber) shorter than 100mm.
• PLC control system that the whole line can be adjusted by only 1 operator.
• Developed raw material feeding shaking hopper that the weight can be controlled with tolerance 5% to 10%.
• V-wire rollers that the fiber can be opened perfectly and remains the original elastic; less maintenance and long life.
• Frequency conversion blower ensures the finished production flat and even.
• All rollers are finished balance process, so that the machine is running without noisy and shaking.
• Different power condition and safe standard can be ordered according to the client’s local requirement.

Main equipments:

1> Bale breaker

Working width:1200mm Capability: 1-2 bales Capacity: Max.800kg/h Usually 1 to 2 bales of raw material can be loaded into the
bale breaker by forklift and there is no need any operator during the time aterial running out.

2> Fiber opening machine

 

It can be used to opener both micro fiber and regular fiber, the opening rate can be 100% by adjusting the feeding and opening speed. High capacity. Opener capacity: Micro fiber: 250kg/h  Regular siliconized fiber:480kg/h Note: The whole line capacity depends on the final filling device

3> Vibration hopper

The vibration hopper is used to load the raw material from the bale breaker into the fiber opening machine evenly in order to get even output to the filling device. Cause the final weight is controlled by time flow. Air pressure output is suitable for micro fiber.

 

4> Double slot filling deivce

The automatic double slot filling device is assembled next to the fiber opener and then blower that can be handled by only 1 operator. Adjustable pressing flaps arranged upon the filling table to press the cushion case during the filling time in order to have beautiful finished cushion with is flat shape. Usually a cushion with 600g can be finished in 6s according to the operator’s working speed. The filling time is adjustable by the control program.

Production capability:
Steel,Laser Cutting Machine, Spray Paint, Cylinder dynamic balance process, Inspection,
Installation, Delivery inspection.

 

Market

We have exported our equipments in about 60 countries and districts over the world market and set up our agent office in Spain, Portugal and East Asia ,

Customer location:

Australia, Aruba, Armenia, Bangladesh, Brazil, Belgium, Canada, Cyprus, Columbia, Denmark,
Egypt, Estonia, Greece, Hungary, Holland, India, Italy, Indonesia, Iran, Jordan, Korea, Mexico,
Philippine, Poland, Paraguay, Russia, South Africa, Spain, Slovenia, Thailand, Turkey, UAE, UK,
USA, Chile, Vietnam, Algeria, Argentina, Saudi Arabia, Bulgaria, Dubai, Czech Republic,
Zimbabwe, Libya, Maldives, Lithuania, Lebanon, Malaysia, Macedonia, Moldova, Nigeria, New
Zealand, Portugal, Japan, Switzerland, Serbia, Cyprus, Tunisia, Venezuela, Uruguay, Singapore, Iraq.

 

SERVICE:
We are able to supply machine commissioning support and training
oversease for larger automatic machine lines.
Please contact us as soon as any problem happends with some photos and
descriptions; our engineers will response within 24 hours with technical
instructions.
All spare parts are standard that can be found from local.
We will send it to you by overnight if needed.
Service Translator: Ms. Jenny