Specifications
1.API standard2.Auto Density Control
3.Air inlet shutoff.
4.Simplify operation
5.Safe and reliable
PCT-521A Double Pump Cementing Truck
Product Explanation:The PCT-521A system is a truck mounted complete mixing and pumping unit. This unit is state-of-the-art in mixing and automatic control. The quality of design, component selection, and quality manufacture makes it a benchmark in the industry. The high energy mixing system can mix the most difficult slurries and the ACM automatic density control will provide superior density control. The pump unit can be utilized for a variety of pumping services including acidizing, cementing, pressure testing and fracturing within the limits of the available horsepower. The inline triplex pump installation makes the maintenance and service of pumps easier. This system is designed for minimum maintenance and operating in extremely harsh environment with temperatures ranging from -30ºC to 50ºC and relative humidity up to 90%.
Product Features:
1.Heavy-duty, Desert Type Truck
2.Continuous High Energy Recirculating Mixing system
3.ACM Auto Density Control
4.Air Inlet Shutoff
5.Overpressure Protection
6.Close-loop hydraulic system
7.SPS Packing system
8.Non-Radioactive Densitometer
9.Stainless Steel Console
10.Engraved Stainless Panel
11.Liquid-filled and Dual Scale Gauges
12.Remote Monitoring and Data Record Systemavailable
13.Two Triplex Pump back to back installation
14.Cold start aid, air or hydraulic starter onrequest
15.Integral high pressure iron
General Specification
Weight | 33 t |
Dimension | 11450 mm(L)X2600mm(W)X4200 mm(H) |
Max. Pres | 14,000 psi(96.5 MPa, 4” fluid end) |
| 11,200 psi(76 MPa, 4 1/2” fluid end) |
Max. Flow | 2.7 m³/min(one 4” and one 4 1/2” Fluid End) |
| 3.0 m³/min(two 4 1/2” Fluid End) |
Density Range | 1.0~2.6 g/cm³±0.024 g/cm³ |
Mixing Capacity | 0~14.5 BPM(0-2.3 m3/min) |
Working Temp. | -30ºC~50ºC |
Working Time | >2 Hours (Under Max. Press): >3 hours (Under Max. Flow) |
Technical Specification | ||||
Truck Chassis | Volvo FM440 6X6, left drive | |||
Chassis Engine | D13 or higher | |||
Chassis Transmission | VT2514B or higher, 14 forword+ 2 reverse gear | |||
Deck Engine | Caterpilla C13 475 HP@2100 RPM(2 sets) | |||
Deck Transmission | Allision 4700OFS(2sets, 5 forword+ neutral gear) | |||
Hydraulic System | Deck transmission PTO driven, closed loop for c-pumps, open loop for agitators | |||
Triplex Pump | ||||
Model No. | SERVA TPH400 | |||
Stroke | 8”(203.2mm) | |||
Max Brake HP | 600BHP(447Kw) | |||
Gear Ratio | 8.6:1 | |||
Fluid End | 4” | 4 1/2” | ||
Working Pressure(psi) | 14,000 | 11,200 | ||
Max. rate (bpm) | 7.6 | 9.6 | ||
ACM-III Mixing System | ||||
Mixer | High energy, recirculating jet mixer | |||
Mixing Water Pump | MISSION 4X3 | |||
Rec/Trans Pump | SERVA RA56 | |||
Densitometer | Micro Motion 3” non-radioactive densitometer | |||
Computer System | AB industrial computer | |||
Tank Volumes | ||||
Mixing Tank | 10 bbl | Fuel Tank | 82+142gal | |
Displacement Tank | 2X10 bbl | Hydraulic Tank | 90 gal | |
|
| Air Tank | 20 gal | |
Options:
1.Deck Engine: Detroit S60 engine, 475HP@2100 RPM
2.ACM-IV, ACM-V density control system available.
3.Remote monitoring and data record system available.
