Specifications

1.API standard
2.Auto Density Control
3.Air inlet shutoff.
4.Simplify operation
5.Safe and reliable

PCT-521A Double Pump Cementing Truck

Product Explanation:The PCT-521A system is a truck mounted complete mixing and pumping unit. This unit is state-of-the-art in mixing and automatic control. The quality of design, component selection, and quality manufacture makes it a benchmark in the industry. The high energy mixing system can mix the most difficult slurries and the ACM automatic density control will provide superior density control. The pump unit can be utilized for a variety of pumping services including acidizing, cementing, pressure testing and fracturing within the limits of the available horsepower. The inline triplex pump installation makes the maintenance and service of pumps easier. This system is designed for minimum maintenance and operating in extremely harsh environment with temperatures ranging from -30ºC to 50ºC and relative humidity up to 90%. 

Product Features:

1.Heavy-duty, Desert Type Truck

2.Continuous High Energy Recirculating Mixing system

3.ACM Auto Density Control

4.Air Inlet Shutoff

5.Overpressure Protection

6.Close-loop hydraulic system

7.SPS Packing system

8.Non-Radioactive Densitometer

9.Stainless Steel Console

10.Engraved Stainless Panel

11.Liquid-filled and Dual Scale Gauges

12.Remote Monitoring and Data Record Systemavailable

13.Two Triplex Pump back to back installation

14.Cold start aid, air or hydraulic starter onrequest

15.Integral high pressure iron

General Specification 

Weight	33 t
Dimension	11450 mm(L)X2600mm(W)X4200 mm(H)
Max. Pres	14,000 psi(96.5 MPa, 4” fluid end)
	11,200 psi(76 MPa, 4 1/2” fluid end)
Max. Flow	2.7 m³/min(one 4” and one 4 1/2” Fluid End)
	3.0 m³/min(two 4 1/2” Fluid End)
Density Range	1.0~2.6 g/cm³±0.024 g/cm³
Mixing Capacity	0~14.5 BPM(0-2.3 m3/min)
Working Temp.	-30ºC~50ºC
Working Time	>2 Hours (Under Max. Press): >3 hours (Under Max. Flow)

 

Technical Specification
Truck Chassis	Volvo FM440 6X6, left drive
Chassis Engine	D13 or higher
Chassis Transmission	VT2514B or higher, 14 forword+ 2 reverse gear
Deck Engine	Caterpilla C13 475 HP@2100 RPM(2 sets)
Deck Transmission	Allision 4700OFS(2sets, 5 forword+ neutral gear)
Hydraulic System	Deck transmission PTO driven, closed loop for c-pumps, open loop for agitators
Triplex Pump
Model No.	SERVA TPH400
Stroke	8”(203.2mm)
Max Brake HP	600BHP(447Kw)
Gear Ratio	8.6:1
Fluid End	4”		4 1/2”
Working Pressure(psi)	14,000		11,200
Max. rate (bpm)	7.6		9.6
ACM-III Mixing System
Mixer	High energy, recirculating jet mixer
Mixing Water Pump	MISSION 4X3
Rec/Trans Pump	SERVA RA56
Densitometer	Micro Motion 3” non-radioactive densitometer
Computer System	AB industrial computer
Tank Volumes
Mixing Tank	10 bbl	Fuel Tank		82+142gal
Displacement Tank	2X10 bbl	Hydraulic Tank		90 gal
		Air Tank		20 gal

Options: 

1.Deck Engine: Detroit S60 engine, 475HP@2100 RPM

2.ACM-IV, ACM-V density control system available.

3.Remote monitoring and data record system available.