Product Details

SINOSUN asphalt plant model,SAP120 asphalt mixing plant with bag house filter

Technical Parameter

SINOSUN asphalt plant is designed for international market and personalized customer demand, with a wide facility choice from 40 TPH to 240 TPH.
SAP series asphalt hot mix plant is the final solutions for customer requirement of quality,environment-friendly and economically investment.

SINOSUN SAP series asphalt mixing plant parameter

Capacity	SAP80	SAP120	SAP160	SAP240	SAP320	SAP400
Capacity	80t/h Water rate<5%	120t/h Water rate<5%	160t/h Water rate<5%	240t/h Water rate<5%	320t/h Water rate<5%	400t/h Water rate<5%
Max capacity of oblique belt machine	Width 500mm	Width 600mm	Width 650mm	Width 800mm
Max capacity of oblique belt machine	80t/h	120t/h	160t/h	240t/h	320t/h	400t/h
Max capacity of dry roller( mm)	1600×6800	1800×8000	2200×8500	2800×9000	2800×11000	2800×13000
Max capacity of dry roller( mm)	80t/h	120t/h	160t/h	240t/h	320t/h	400t/h
Max burning amount of burner	Coal burner
Max burning amount of burner	1300kg/h	1700kg/h	2500kg/h	3600kg/h	4500kg/h	6000kg/h
Filtrating area of bag dust collector( m²⁾	Pulse Jet
Filtrating area of bag dust collector( m²⁾	400	480	624	896	1152	1440
Recycling screw conveyor	12t/h	13.5t/h	18t/h	30t/h	46t/h	60t/h
Blower	900m3/(m) ×3500pa	900m3/(m) ×3500pa	1200m3/(m) ×3500pa	1600m3/(m) ×3500pa	2200m3/(m) ×3500pa	2700m3/(m) ×3500pa
Flue pipe( mm)	1200×9600	1200×10000	1300×9600	1300×12000	1400×12000	1500×12000
Max. capacity of hot aggregate elevator	Chain elevating
Max. capacity of hot aggregate elevator	110t/h	130t/h	170t/h	260t/h	340t/h	420t/h
Max. capacity of vibrating screen	80t/h	120t/h	160t/h	240t/h	340t/h	420t/h
Interval capacity of hot aggregate hopper	4 interval type		5 interval type		6 interval type
Weighting device	Remote display of electronic gauge)
	Aggregate:±0.3%
	Bitumen :±0.15%
	Fine aggregate:±0.3%
Mixer	Double-axis forcing stirring batch
Mixer	Single-unit drive 1000kg/lot	Single-unit drive 1500kg/lot	Single-unit drive 2000kg/lot	Single-unit drive 3000kg/lot	Single-unit drive 4000kg/lot	Single-unit drive 5000kg/lot
Discharging amount of bitumen injector	Self-flow			Screw pump injection type
Discharging amount of bitumen injector	300L/min	500L/min	700L/min	900L/min	900L/min	1200L/min
Max. capacity of filler elevator	Hopper elevating
Max. capacity of filler elevator	15t/h	15t/h	20t/h
Spiral conveyor	15t/h	20t/h	24t/h	36t/h	44t/h	60t/h
Operating panel	Computer display
Drive panel	Indoor type
Drive panel	248kw	311kw	500kw	750kw	870kw	960kw

Components Details

1. Mixing system characteristics of asphalt mixer plant

With double shaft double helix, long axis short arm, shallow structure.
The internal liner and vane using high wear-resistant alloy cast steel, with long service life.
The discharge door is equipped with electric or thermal oil heating to prevent bonding.
Large sliding door structure and quick discharging.
Two-way spiral blade and mix in three dimensional space
Mixing efficiency reached world-class level.

2. Mixing tower

It dosen't need anchor bolt. The special mounting base makes the installtion and disassemble quickly and easily.
Each platform with punching hole steel plate which is light and strong and can prevent dust accumulation.
The modular design makes the transportation more convenient.
The super hot aggregate storage bin is equipped with high and low material level meter.
The discharge door with eccentric design can effectively solve the door "jam".
Before ex-works delivery, all equipments are assembled and and commissioning in the factory.
Aggregate and filler batcher is installed in a sealed enclosure, which makes neat appearance and at the same time, effectively solve the dust spillover.
3. Drying drum
The drum body using heat boiler plate.
The internal blade also uses boiler plate and connects with bolt, with long service life and fast and convenient replacement.
Four-wheel friction drive, with smooth transmission, low noisenand long service life.
The drive reducer adopts hard tooth surface reductor, with large load capacity and impact resistance.
The specially designed "butterfly" elastic connection plate will be more uniformly forced after the drum heated expansion. It completely solved the elastic plate heat cracking problem.
The roller and roller carrier shaft using high quality alloy steel forging with long service life.
The external drum using high quality thermal insulation material plus stainless steel mask packaging, with favorable heat preservation performance and neat and beautiful appearance.

4. Vibrating screen
Specifically designed for asphalt mixing plant, the special vibrating screen can better meet the requirements.
The high wear-resisting screen mesh (65 mn) with longer service life and lower maintenance costs.
The optimal designed shield can effectively prevent the dust spillover and is more environmentally friendly.
Vibrating screen bearings adopt international brand (SFK or FAG)
Oil-immersed lubrication effectively reducing the bearing temperature, which increase the service life and decrease maintenance.
5. Electronic control system
industrial computer+PLC(Siemens ). Working under professional operating system, it is stable and reliable.
With global long-range detection and diagnosis function, it can help solve equipment system failure the first time.
Wth powerful storage and processing capacity, a variety of data can be processed in time and hundreds of gradation storageed.
With manual compensation and automatic compensation under measurement conditions.
6. Burner systerm
The specially designed heavy/light oil burner for asphalt mixing plant is efficient, with stable airflow control, fuel-efficient and power-saving.
Under the rated conditions, fuel consumption is less than 6.5kg/t (finished product )
With simple structure, convenient operation and separate operating system.
Heavy oil or light oil can be used. No need to replace any parts.
It adopts international standard accessories, with low maintenance costs.
7. Dust collecting systerm
Combined with primary gravity dust collecting and secondary baghouse dust collecting.
The baghouse dust collecting adopts high voltage pulse cleaning with less dust residue.
The bag is made of Dupont high efficiency dust filtering material, with low loss and long life.
The recycling dust can be reused and reduce environmental pollution.
Emission concentration is not more than 20mg/Nm3
8. Cold aggregate feeder system
The belt feeder adopts frequency control, automatic speed regulation according to the output and ratio.
The aggregate storage bin equipped with vibrating arch breaker.
Each hopper equipped with grid to shake out the large aggregates.