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Product Description
GHK 980HC HONING CNC SYSTEM
Product parameters
Number of control axes | Maximum number of control axes: 6 axes |
Maximum number of linkage axes: 6 axes (linear interpolation) | |
Maximum number of honing shafts: 2 axes | |
Coordinate size | Position command range: ± 9999999999x minimum input unit |
Absolute incremental programming 、Linear axis | |
Preparation function | Including quick positioning, interpolation, honing station positioning, sentence macro instruction, macro program call, jump,cycle instruction, etc |
Feed function | Fast moving speed: 0 mm / min ~ 60000 mm / min |
Fast magnification: F0, 25%, 50% and 100% four levels of real-time adjustment | |
Cutting feed rate: 0mm / min-30000 mm / min | |
Feed rate: 0 ~ 150%, 16 levels in total, real-time adjustment | |
Fast moving acceleration and deceleration: linear type; Cutting feed acceleration and deceleration: exponential type and linear type; The starting speed, ending speed and acceleration and deceleration time of acceleration and deceleration are set by parameters | |
Spindle function | Spindle speed: it can be given by s code or PLC signal, and the speed range is 0RPM ~ 999rpm |
Spindle magnification: 50% - 120%, a total of 8 levels of real-time repair and adjustment | |
2 channels of 0V ~ 10V analog voltage output, and the analog voltage output can be expanded | |
2-way spindle encoder feedback, and the number of spindle encoder lines can be set | |
Honing control function | Honing station positioning |
Constant pressure control and pressure feedback monitoring of grinding head sand bar | |
Reciprocating control of honing shaft | |
Multi process honing control settings | |
Honing database function | |
Honing reversing control | |
Honing process status display | |
Anilox angle control | |
Synchronous control of double honing shafts | |
Auxiliary function | Special m codes (M00, M01, M02, M30, M98, M99), and other m codes are defined by PLC |
PLC function | Two level PLC program, 5000 steps at most, and the refresh cycle of level 1 program is 8ms |
13 basic commands and 31 functional commands | |
PLC program online display and real-time monitoring; Support PLC warning and PLC alarm | |
Multiple PLC programs can be stored, and the currently running PLC program is selected by parameters | |
Basic I / O: 41 inputs 36 outputs | |
Expandable serial O unit (optional) IOA-02T: 40 point input, 24 point output, 8-Channel analog voltage output and 4-channel analog voltage input | |
Program storage and editing | Program capacity: 40m, 10000 programs (including subroutines and macro programs) |
Editing method: full screen editing | |
Editing functions: program / program segment word retrieval, modification, deletion, copy and paste | |
MD allows you to input and run 8 program segments | |
It supports macro program subroutine calling and allows 4-fold subroutine nesting | |
Calculator | |
Program check function | Idle operation, machine tool lock, auxiliary function lock, single section operation |
Simplify programming functions | Declarative macroinstruction programming |
Reverse clearance compensation: 0mm-2mm, and the reverse clearance compensation mode and frequency are set by parameters | |
Memory pitch error compensation: a total of 1024 compensation points, and the number of compensation points of each axis is set | |
interface | 8.4-inch true color LCD, 7 soft function keys |
Support Chinese, English and other languages | |
Location, procedure, engineering, alarm, parameter, setting, diagnosis, ladder diagram | |
Operation management | Operation mode: edit, automatic, input, mechanical zero return, hand pulse / single step, manual |
Level 6 operation authority management | |
32 time limited shutdown | |
Program switch, parameter switch | |
Communication function | USB: USB disk file operation, direct processing of USB disk files, and support PLC program and system software USB disk upgrade |
RS232: bidirectional transmission of part programs, parameters and other files, supporting PLC program update | |
Safety function | Emergency stop, hardware travel limit, software travel check, data backup and recovery |
Electrical interface | 6 control axes (including CS axis), 2 analog voltage outputs, 2 encoder feedback inputs, 1 electronic hand pulse input (supporting handheld unit), 1 RS232, 1 USB-H, 61 inputs and 44 outputs |
Product features
● 6 feed axes, 2 analog spindles |
● synchronous honing with double honing shafts |
● honing process database function |
● on line measurement of measuring instrument |
● constant pressure control / quantitative control of sand bar expansion and contraction |
● precise control of honing reciprocating reversing |
● honing process status display |
● multi axis honing station customization |
● support seamless access of automatic line |
Synchronous honing with double honing shafts
It can support synchronous honing with double honing shafts, and is suitable for processing porous cylinder workpieces. Using the double feed grinding head can complete the synchronous machining of the cylinder block holes at the same time, or use the coarse and fine sand bars to process different hole positions respectively, which can greatly improve the machining efficiency.
Custom multi axis station
Single axis and multi axis station honing positioning can be specified by G command, without specifying the specific coordinate position of the axis, which is easy to use.
Multiple honing process modes
Five honing processes are defined: pre honing, primary rough honing, secondary rough honing, primary fine honing and secondary fine honing. Different honing processes can be selected and combined by PLC to meet different honing requirements. Simple and flexible.
Automatic honing
In the honing process, it can automatically carry out rotary honing according to the measurement information.
Honing process database
With honing process parameter database function, relevant data of different honing workpieces can be saved. When switching honing workpieces, the previously saved process parameters can be called, which reduces the difficulty of debugging and improves the processing efficiency.
Standard honing CNC control format
The honing process is controlled by G code and MST code. The reciprocating position, grinding head speed and sand bar inflation and contraction pressure can be controlled quantitatively, which overcomes many shortcomings of the traditional honing control and improves the operation convenience, machining accuracy and machining efficiency.
Honing process status display
In the honing process, the honing track and the current process status information can be displayed dynamically, visually and intuitively.
Convenient and flexible PLC
On line monitoring and updating of ladder diagram
Multiple time limited shutdown function
The multiple time limited downtime function can set 32 times of downtime, which can well solve the problem of difficult collection caused by installment payment. It is not necessary to visit the user's site in person to remove the existing downtime. The shutdown status can be removed through the release password produced by the special software tool.
Product Application
Packing & Delivery
FAQ
Q: Do you support customized manufacturing?
A: Yes,we can customized manufacturing according to customer's requirment. We support to OEM your own company display interface and logo.
Q: How long is your delivery time?
A: Generally it is 3-5 days if the goods are in stock. or it is 5-10 days if the goods are not in stock, it is according to quantity.10-20 days if customized manufacturing.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample with sample price.
Q: What is your terms of payment ?
A: Payment<=2000USD, 100% in advance. Payment>=1000USD, 70% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us as below
A: Yes,we can customized manufacturing according to customer's requirment. We support to OEM your own company display interface and logo.
Q: How long is your delivery time?
A: Generally it is 3-5 days if the goods are in stock. or it is 5-10 days if the goods are not in stock, it is according to quantity.10-20 days if customized manufacturing.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample with sample price.
Q: What is your terms of payment ?
A: Payment<=2000USD, 100% in advance. Payment>=1000USD, 70% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us as below