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Product Details

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Product Description

GHK 980HC HONING CNC SYSTEM

Product parameters

Number of control axes	Maximum number of control axes: 6 axes
		Maximum number of linkage axes: 6 axes (linear interpolation)
		Maximum number of honing shafts: 2 axes
Coordinate size	Position command range: ± 9999999999x minimum input unit
Coordinate size		Absolute incremental programming 、Linear axis
Preparation function	Including quick positioning, interpolation, honing station positioning, sentence macro instruction, macro program call, jump,cycle instruction, etc
Feed function	Fast moving speed: 0 mm / min ~ 60000 mm / min
		Fast magnification: F0, 25%, 50% and 100% four levels of real-time adjustment
		Cutting feed rate: 0mm / min-30000 mm / min
		Feed rate: 0 ~ 150%, 16 levels in total, real-time adjustment
		Fast moving acceleration and deceleration: linear type; Cutting feed acceleration and deceleration: exponential type and linear type; The starting speed, ending speed and acceleration and deceleration time of acceleration and deceleration are set by parameters
Spindle function	Spindle speed: it can be given by s code or PLC signal, and the speed range is 0RPM ~ 999rpm
		Spindle magnification: 50% - 120%, a total of 8 levels of real-time repair and adjustment
		2 channels of 0V ~ 10V analog voltage output, and the analog voltage output can be expanded
		2-way spindle encoder feedback, and the number of spindle encoder lines can be set
Honing control function	Honing station positioning
		Constant pressure control and pressure feedback monitoring of grinding head sand bar
		Reciprocating control of honing shaft
		Multi process honing control settings
		Honing database function
		Honing reversing control
		Honing process status display
		Anilox angle control
		Synchronous control of double honing shafts
Auxiliary function	Special m codes (M00, M01, M02, M30, M98, M99), and other m codes are defined by PLC
PLC function	Two level PLC program, 5000 steps at most, and the refresh cycle of level 1 program is 8ms
		13 basic commands and 31 functional commands
		PLC program online display and real-time monitoring; Support PLC warning and PLC alarm
		Multiple PLC programs can be stored, and the currently running PLC program is selected by parameters
		Basic I / O: 41 inputs 36 outputs
		Expandable serial O unit (optional) IOA-02T: 40 point input, 24 point output, 8-Channel analog voltage output and 4-channel analog voltage input
Program storage and editing	Program capacity: 40m, 10000 programs (including subroutines and macro programs)
		Editing method: full screen editing
		Editing functions: program / program segment word retrieval, modification, deletion, copy and paste
		MD allows you to input and run 8 program segments
		It supports macro program subroutine calling and allows 4-fold subroutine nesting
		Calculator
Program check function	Idle operation, machine tool lock, auxiliary function lock, single section operation
Simplify programming functions	Declarative macroinstruction programming
Compensation function	Reverse clearance compensation: 0mm-2mm, and the reverse clearance compensation mode and frequency are set by parameters
Compensation function		Memory pitch error compensation: a total of 1024 compensation points, and the number of compensation points of each axis is set
interface	8.4-inch true color LCD, 7 soft function keys
		Support Chinese, English and other languages
		Location, procedure, engineering, alarm, parameter, setting, diagnosis, ladder diagram
Operation management	Operation mode: edit, automatic, input, mechanical zero return, hand pulse / single step, manual
		Level 6 operation authority management
		32 time limited shutdown
		Program switch, parameter switch
Communication function	USB: USB disk file operation, direct processing of USB disk files, and support PLC program and system software USB disk upgrade
Communication function		RS232: bidirectional transmission of part programs, parameters and other files, supporting PLC program update
Safety function	Emergency stop, hardware travel limit, software travel check, data backup and recovery
Electrical interface	6 control axes (including CS axis), 2 analog voltage outputs, 2 encoder feedback inputs, 1 electronic hand pulse input (supporting handheld unit), 1 RS232, 1 USB-H, 61 inputs and 44 outputs

Product features

● 6 feed axes, 2 analog spindles

● synchronous honing with double honing shafts

● honing process database function

● on line measurement of measuring instrument

● constant pressure control / quantitative control of sand bar expansion and contraction

● precise control of honing reciprocating reversing

● honing process status display

● multi axis honing station customization

● support seamless access of automatic line

Synchronous honing with double honing shafts

It can support synchronous honing with double honing shafts, and is suitable for processing porous cylinder workpieces. Using the double feed grinding head can complete the synchronous machining of the cylinder block holes at the same time, or use the coarse and fine sand bars to process different hole positions respectively, which can greatly improve the machining efficiency.

Custom multi axis station

Single axis and multi axis station honing positioning can be specified by G command, without specifying the specific coordinate position of the axis, which is easy to use.

Multiple honing process modes

Five honing processes are defined: pre honing, primary rough honing, secondary rough honing, primary fine honing and secondary fine honing. Different honing processes can be selected and combined by PLC to meet different honing requirements. Simple and flexible.

Automatic honing

In the honing process, it can automatically carry out rotary honing according to the measurement information.

Honing process database

With honing process parameter database function, relevant data of different honing workpieces can be saved. When switching honing workpieces, the previously saved process parameters can be called, which reduces the difficulty of debugging and improves the processing efficiency.

Standard honing CNC control format

The honing process is controlled by G code and MST code. The reciprocating position, grinding head speed and sand bar inflation and contraction pressure can be controlled quantitatively, which overcomes many shortcomings of the traditional honing control and improves the operation convenience, machining accuracy and machining efficiency.

Honing process status display

In the honing process, the honing track and the current process status information can be displayed dynamically, visually and intuitively.

Convenient and flexible PLC

On line monitoring and updating of ladder diagram

Multiple time limited shutdown function

The multiple time limited downtime function can set 32 times of downtime, which can well solve the problem of difficult collection caused by installment payment. It is not necessary to visit the user's site in person to remove the existing downtime. The shutdown status can be removed through the release password produced by the special software tool.

Product Application

Packing & Delivery

FAQ

Q: Do you support customized manufacturing?
A: Yes,we can customized manufacturing according to customer's requirment. We support to OEM your own company display interface and logo.
Q: How long is your delivery time?
A: Generally it is 3-5 days if the goods are in stock. or it is 5-10 days if the goods are not in stock, it is according to quantity.10-20 days if customized manufacturing.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample with sample price.
Q: What is your terms of payment ?
A: Payment<=2000USD, 100% in advance. Payment>=1000USD, 70% T/T in advance ,balance before shippment.
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