smokeless wood charcoal carbonization tunnel furnace for charcoal
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Gongyi Dongxing Material Trade Co., Ltd.
smokeless wood charcoal carbonization tunnel furnace for charcoal
Introduction of tunnel furnace for charcoal carbonization : Carbonization stove can carbonize different biomass materials into good quality charcoals, just like wood, bamboo, sawdust, rice husk, straw and stalk, coconut shell, peanut shell, olive wastes, sugarcane, ect.
tunnel furnace for charcoal carbonization Structure:
♦ Ourter furnace
♦ Inner stove
♦ Cover
♦ Hoist
♦ Purify system
Working process :
1. Heat
After sealing work, use wooden wastes or gas to heat furnace. Primarily, 10 minutes big fire to burn, when the temperature reaches 90 degrees centigrade, turn to use slow fire to heat. It takes 80-120minutes for this process to reduce water vapor from your materials.
2. Pyrolyse
Keep heating, when the temperature reaches 180-235 degrees centigrade for 3-5hours, it will produce gas from this process. Reuse this gas as fuel to heat. The whole process is about 8hours. When the temperature reach highest and it reduces, the dry distillation process will finished.
3. Cooling
Hang the Inner pot outside, and seal the pipes of cover. Let it cool naturally. Cooling time is longer, the quality of charcoal is good. When the temperature lowers than 50 degree, you can take charcoal out. Otherwise, the charcoal will burn again when met oxygen of air.
Advantages of tunnel furnace for charcoal carbonization:
♦ No need electricity
♦ Big capacity: 1000kg-9000kg charcoal per day
♦ Energy saving
♦ It has air cleaning system
♦ Less pollution
Data of tunnel furnace for charcoal carbonization:
Model | Power | Capacity | Weight | Main structure |
THL-1 | 0.75kw | 2-3t/24h | 4t | 1*outer furnace, 3*Inner pots,3*covers, 1*purification tank, 1*3t lifting device |
THL-2 | 0.75kw | 5-6t/24h | 8t | 2*outer furnaces, 6*Inner pots, 6*covers, 2*purification tank, 1*5t hoist equipment with e-motor |
THL-3 | 0.75+1.5kw | 7.5-9t/24h | 12t | 3*outer furnaces, 9*Inner pots, 9*covers, 3*purification tank, 1*5t hoist equipment with e-motor |
THL-4 | 0.75+1.5kw | 10-12t/24h | 16t | 4*outer furnaces, 12*Inner pots, 12*covers, 4*purification tank, 1*5t hoist equipment with e-motor |
The difference of tunnel furnace for charcoal carbonization comparing with other suppliers:
♦ Thickness of outer stove is: wall --- 4mm, bottom --- 12mm, other supplier uses 3mm and 8mm.
♦ Thickness of Inner pot is: wall --- 8mm, bottom --- 10mm, other supplier uses 4mm and 6mm.
♦ The brick we used for building outer stove is good quality, high temperature resistance, white refractory bricks. Other supply uses common bricks.
This machine is too heavy to package, therefore, we normally ship it nude, one 20'GP can load 1-2sets, and one 40'HC can load 4-5sets.
If you choose us, you will enjoy the following services which you can't enjoy from other company.
1. We will recommend the best model machine for our cilents depends on their materials, material moisture, size, capacity,etc.
2. We will provide you the best quality, best price and best service.
3. We can arrange our engineer install and set uop new equipment until customer satisfied.
4. We will send customer maunal and necessary documents to help them to learn and know more knowledge. Master the technique of our machine how to get good quality charcoal.
5. And we will always be online to solve your problem.
Gongyi Dongxing Machinery company is specialized in the import, export and wholesale biomass charcoal machinery production line, like: wood crusher, sawdust dryer, briquette machine, and carbonization stove,etc. The final briquette or charcoal are best fuel for barbecue or boiler.
Our aim is to supply the market with top quality charcoal equipment, and provide best service and best price for our customer.
Q1: What is the usage for the clean system?
A1: In the carbonizing process, first come out is steam with bad smell. The clean system inside with floating cold water,
when the hot steam meet the cold pipe, the steam will turn to water, thus the steam and bad smell will reduce much.
Q2: What is the most suitable temperature for carbonizing?
A2: The temperature should be 420-480 °C
Q3: What is the power for the electric hoist?
A3: In general, its power is 0.5kw, three phrase, 380V, 50Hz. If your voltage is different with ours, our technician
can custom made the motor for you.
Q4: Can i get some discount if i buy this machine from your company?
A4: Yes. We will give you the most favourable price; if buy more than two sets, the big discount will be given.
If you are interested in our carbonization stove, please contact us.
tunnel furnace for charcoal carbonization