Typical Applications:

- Welding
- Inserting
- Staking
- Spot Welding

- Textile Cut & Seal
- Tube Sealing
- De-gating

Available Frequencies:

- 15.0 kHz
- 20.0 kHz
- 26.5 kHz

- 30.0 kHz
- 35.0 kHz
- 40.0 kHz

Available Materials:

- Aerospace Grade Aluminum
- Aerospace Grade Titanium
- Hardened Powdered Steel (superior to tool steels)
- Hardened Tool Steel
Note: If you need assistance deciding upon which material to use for your ultrasonic horn(s), please call Industrial Ultrasonics.
We will review your application and recommend the proper horn material based upon the requirements of your particular application.

Horn Design Options:

- Half Wave (standard)
- Full Wave (for extended reach)
- One and One Half Wave (for maximum reach)
- Assembled Horns (back driver with multiple front drivers)

Face Design Options:

- Flat faced
- 2D (per part, part prints, or part files)
- 3D (per part files, per part prints, or trace milled per part)
- Custom knurls, spot weld details, and staking details

Ultrasonic Horn Styles:

Rectangular and Square Horns
- Bar / Blade (No slots or slots only in the “L” dimension)
- Block (Slots in both the “L” and “W” dimensions)
- Round Back Stock with Rectangular Face

Round Horns
- Circular Solid
- Circular Slotted
- Circular High Gain (for maximum amplitude)
- Circular Hollow
- Catenoidal (optional: tapped for replaceable tips)
- Exponential (optional: tapped for replaceable tips)

Assembled Horns
Assembled horns consist of a back driver with multiple front drivers. This style of horn can be used in applications that require
extra part clearance, increased amplitude for large parts, welding on different planes, or spanning large distances between weld
locations.

Horn Coatings:

Industrial Ultrasonics offers many different coating options that will increase the performance of your ultrasonic horns.
Horn coatings are available for the following purposes:
- Increase the wear resistance of the face of the horn
- Prevent part marking
- Eliminate residue on light colored parts
- Prevent oxidation of aluminum horns
- Prevent rusting of steel horns
A partial list of available coatings includes:

- Chrome Plating (aluminum horns only)
- Anodize (aluminum horns only)
- TiN (titanium and steel horns only)
- Carbide Spray