- Welding
- Inserting
- Staking
- Spot Welding

- Textile Cut & Seal
- Tube Sealing
- De-gating

- 15.0 kHz
- 20.0 kHz
- 26.5 kHz

- 30.0 kHz
- 35.0 kHz
- 40.0 kHz

- Aerospace Grade Aluminum
- Aerospace Grade Titanium
- Hardened Powdered Steel (superior to tool steels)
- Hardened Tool Steel

Note: If you need assistance deciding upon which material to use for your ultrasonic horn(s), please call Industrial Ultrasonics. We will review your application and recommend the proper horn material based upon the requirements of your particular application.

Rectangular and Square Horn Sonotrode

- Bar / Blade (No slots or slots only in the “L” dimension)
- Block (Slots in both the “L” and “W” dimensions)
- Round Back Stock with Rectangular Face

Round Horn Sonotrode

- Circular Solid
- Circular Slotted
- Circular High Gain (for maximum amplitude)
- Circular Hollow
- Catenoidal (optional: tapped for replaceable tips)
- Exponential (optional: tapped for replaceable tips)

Assembled Horn Sonotrode

Assembled Horn Sonotrode consist of a back driver with multiple front drivers. This style of horn can be used in applications that require extra part clearance, increased amplitude for large parts, welding on different planes, or spanning large distances between weld locations.

Industrial Ultrasonics offers many different coating options that will increase the performance of your ultrasonic horns.

Horn Sonotrode coatings are available for the following purposes:

- Increase the wear resistance of the face of the horn
- Prevent part marking
- Eliminate residue on light colored parts
- Prevent oxidation of aluminum horns
- Prevent rusting of steel horns

A partial list of available coatings includes:

- Chrome Plating (aluminum Sonotrode only)
- Anodize (aluminum Sonotrode only)
- TiN (titanium and steel Sonotrode only)
- Carbide Spray