Clients in our Mingyang Machinery plant

 

Introduction of carbonization equipment

The gas flow type charcoal briquette carbonization stove is our new invent, which is also combined type. this kind of carbonization stove are included three inner stove, when one inner stove are finished,  it can be hoisted outside,.  And when the first inner stove are cooling , the other inner stove can be carbonized at the same time, in this way the cooling time can be reduced much, thus, the productive efficiency increase a lot .This type of stove adopts the structure of unique air storage chamber, to fully reuse the smoke produced during the process of carbonization. And the redundant smoke can be used in drying and carbonizing, saving much fuel during the whole process, and increasing the enterprise revenue.And there is little smoking and pollution during the producing.
 

 

Working principle of charcoal briquette carbonization stove

When one inner stove have been finished carbonization, we will use the hoisting tools hoist the inner stove from the outer stove, then let the inner stove natural cooling, at the same time, we can put another inner stove into the outer stove, which will save a lot of cooling time, so the productivity effect increase a lot, it is the ideal choice for mass production of charcoal.
And the tube of fume extraction will recycle the gas flow which come from the inner stove during the carbonizing process for continue warming the stove, and it will save 70% energy consumption and will recycle 95% smoking , This method will not pollute the environment.

 

Raw material and final products of carbonization equipment

Almost any biomass can be briquetted,then carbonized Briquetting plants set so far are using Sawdust, Bamboo dust, Bagasse, Cotton Stalk, Coffee husk, Groundnut Shell, Mustard Husk/Stalk, Pine Needles, Rice Husk, Sugar Mill Waste, Jute waste, Coir pith and other wastes & residues like Castor Shell, Red Gram Stalk, Tobacco stem, Tea Waste, Sander Dust, Tree Bark, Wild Grasses & Shrubs and Sander dustetc. can be also be briquetted individually or in combination without using any binder.

 

 

Structure of carbonization equipment

The whole charcoal briquette carbonization stove include:outer stove, inner stove, and fume extraction tube etc.

1. outer stove of carbonization furnace
The external stove consists of 3 parts: heating chamber, stove body and heat keeping layer.

 

2. Inner stove of carbonization furnace
The inner stove Consist of the stove tank body and the sealing top cap. Besides, one set of carbonization stove includes two or three carbonization basket with diameter 1460mm, 1430mm, and 1400mm.

 

 

3. Fume extraction tube of the carbonization furnace
Some smoke will be produced in the process of carbonizing. The combustible smoke can return to the furnace through purifying tube. The purified combustible smoke can flow into the heating chamber of the main furnace for heating the stove again.

4. Smoke purification system of the charcoal carbonization furnace

This system includes purification tank and heat exhausting cycle pipe. The Smoking Purification system is designed to purify the incombustible smoke and filter the wood tar. The smoke through the purification system will become water vapor, and it will not pollute the air.

 

5. The hoisting equipment of the charcoal carbonization furnace
carbonization furnace is one ladder with one 360 degree lifting tools. And it is easy for loading and unloading the stove, reducing labor intensity greatly. The hoisting tool help workers avoid high-temperature burning when lifting the carbonization basket.

 

 

The feature of carbonization equipment

• Easy operate and maintain, higher safety, energy saving .
• High carbonization rate ,no smoking, little pollution, high efficiency .
• Newly developed carbonization stove, which can dry the materials with the superfluous energy produced in the process of carbonization. 6-8 hours per stove and can work continuously .
• The tube of fume extraction will recycle the gas flow which come from the inner stove during the carbonizing process for continue warming the stove, and it will save 70% energy consumption and recycle 95% smoking.

 

 

Why it is no pollution ?

• ♣Smoking purification system are used for purify the smoking (can not burning) and filter the wood tar. The smoking through the purification system will become water vapor, and it will not pollute the air.
• ♣When during the process of carbonizing, there will be some smoke.(can be burning) the smoke can return to the furnace through tube for purifying, after purification , the combustible smoking can be flow into the heating room of the main furnace for heating the stove again.

We have two types of carbonizaiton stove,one is traditional type and the other one is air flow type.

The data of the air flow ones: 

We will supply you the right type accroding to your capacity requirement.

model	capacity	inner volume	temperature	machine include
QHL-1	1.5-2t/24h	2.75*3	400-600degree	1outer stove, 3inner stoves with3 caps , one 3ton lifting device, 1smoking tank
QHL-2	3-4t/24h	2.75*6	400-600 degree	2 outer stove, 6 inner stoves with 6 caps, one 5-ton hoistingequipment withe-motor, 1smoking tank
QHL-3	4.5-6t/24h	2.75*9	400-600 degree	3 outer stove, 9 inner stoves with 9caps, one 5-ton hoisting equipment with e-motor, 1smoking tank
QHL-4	6-8t/24h	2.75*12	400-600 degree	4 outer stove, 12 inner stoves with 12caps, one 5-ton hoisting equipment with e-motor, 4smoking tank

 

The machines are packing in the plywood boxes, then put into the 20 feet or 40 feet container in delivery.

 

Gongyi Xiaoyi Mingyang Machinery Plant is one of the largest and earliest manufacturers of the biomass energy equipment ( biomass briquette machine line, charcoal making production line, wood pellet production line and the related machinery).
* one of the largest and earliest manufacturers of the charcoal making machine, biomass briquette machine and wood pellet production line in China with 30 years experience.
* Covered an area of 12000 square meters, currently has more than 120 employees, divided to 7 department.
* Designed and produced 6 production line, more than 150 kinds of machines, awarded 10 patents in China.
* Products are widely accepted in both domestic and world market ,more than 150 countries.
* The company enlarged for building one experimental Center of high-tech automtaic production equipment to meet the market requirement.
* Professional after-sales service team to be able to handle client issues in a timely manner.
* high level standard workshop, advanced producing equipment, Experienced technicians, fine workmanship with 30 year working experience.
* stock for based goods, accessories in stock to meet you need,stocked your samples and all the details of the goods of the next order.
* strict inspection personnel and process, and we are strictly ensure the quality of the international standard.
* We have the test center of the machine, Each machine will running before delivery.
* recommend clients for free, offer the layout drawing and the profit table and install video and free stuff training.

 

We have the professional and experienced team to assist you;  If there is any questions, please feel free to contact me, I am always here online waiting for your calling, also click the name card to get more information;