1 ton per hour turn key charcoal briquetting press machine project set up biomass briquette plant  

Requirement to raw material

Any types of Agro-forestry waste and forest waste can be used for make briquettes Such as maize stalks, soybean stalks, broomcorn stalks, cotton stalks, rape stalks, peanut plants, sunflower stalks, bamboo sawdust, bagasse , wood chips, rice husk, coffee husk, coir pith, jute sticks, groundnut shells, Bamboo, wood, straw dust, Mustard stalk and cotton stalks ,nutshell, coconut shell ,etc 

 Working principle of  the charcoal briquette extruder

Bamboo dust  Briquette machine uses a large screw to grind, compress and extrude the biomass into briquettes. The natural lignin content in biomass is liberated with wood fiber under high pressure and temperature.In the briquetting process lignin serves as the glue and combines the particles of wood together,thus binding, compressing the biomass to form into various moulds of high density briquette, such as hexagonal,quadrangular, square,etc. As your requirement, we can also change the shape to order. And the diameter of briquettes are from 50-80 mm. Moreover non-binder needs to be used during this process.

Working steps of the charcoal briquette extruder

1. Crush the raw material into small pieces (diameter is about 3-5mm)
2. Dry the material by machine or dried it in the sun , till the moisture is less than 12%
3. Put the material into feed let of briquette machine
4. Produce the briquette stick from biomass material without any additive
5. Carbonized the briquette stick.

Character of final briquettes

This bio-fuel briquette is 45-80mm in diameter, occurs in the hollow quadrangular or hexagonal cylider or hollow hexagonal with a 15-20mm hole through the body

 Technology parameter 

Model	Capacity  kg/h	Power  kw	Material temperature	Weight  kg	Packing dimension  mm
ZBJ50-9	120-220	11-15	8-12%	550	2200×600×1300
ZBJ50-C	350-420	22	8-12%	750	2700×700×1550
ZBJ60-9	220-250	15-18.5	8-12%	650	2400×700×1350
ZBJ70-9	280-340	18.5-22	8-12%	780	2400×700×1400
ZBJ80-9	320-360	22	8-12%	850	2400×750×1400
ZBJ90-9	380-450	30	8-12%	980	2600×800×1500

Features of the Briquetting Machine:

• Long Life of Screw Shaft (propeller)
  The shaft of this portable briquette machine is made from high hardness alloy steel. Manufactured with a milling machine, the distance and angle of every screw on the shaft is guaranteed to be the same.
• Long Life of Inner Former ( mould barrel)
  It is a kind of heavy duty briquette maker machine. Made from a whole steel bar, the lifespan of the inner former can be as long as two years. Based on water jet cutting system, the inner face is smooth, so that the surface of final products produced by this sawdust briquetting machine is smooth.
• Heating section – This briquetting machine is equipped with two heat collars which are made from thick copper wires and are ceramic inside.
• There is a movable plate on the bottom of the forming hopper, so that you can discharge the inputted material when it is jammed. Moreover, this design also makes it easier to clean this portable briquette machine.
• Lubricating System
  The gear bow is designed with a lubricating system to oil the gear box properly. Besides, this portable briquetting machine has an exhaust function to maintain consistent air pressure.
• Auto Cutting System
  The cutting system of this portable briquette machine consists of two steel plates. The sawdust briquettes can be automatically cut in uniformed lengths.

The Five Conditions of the Investing Biomass Briquetting Equipment

Before investing briquetting and purchasing wood chip briquetting press, there are five essential conditions you should get prepared.

 

• Sufficient Biomass Raw Materials
  Sawdust, rice husks, seed shells, walnut shell, twigs, bark, sediment, vinegar residue, furfural residue, wood chips and various crop stalks are all appropriate materials for briquetting production. Two requirements for raw materials: One is size requirement (particle size less than 1cm) and the other is moisture content requirement (below 12%).
• Appropriate Workshop
  The size of the workshop is suggested to be larger than 50 square meters and the height cannot be less than 4m. Besides, ensure the workshop can supply three-phase current.
• Required Ancillary Equipment
  If the raw material is not in particles, four kinds of ancillary equipment are needed: crusher machine, dryer machine, briquetting press and packing machine If the raw material is less than 1cm particles, three kinds of ancillary equipment are required: biomass briquetting press, dryer, packing machine. Buy a carbonization furnace if you want to make charcoal.
• Biomass Briquetting Plans
  You should make a feasible biomass briquetting plans depending on your specific situation and needs in advance. The devices are not working individually. The whole briquetting process runs as a production line. So a beforehand plan is needed to make your business efficient. Here is an example: one Pipeline type dryer is affordable for two briquetting presses. A 900 * 10000mm tumble dryer can bear five briquetting presses.
• Technical Support
  Experience and technical support is crucial for a profitable briquetting business. Buying from (a reliable briquette machine manufacturer & supplier) and we will offer technical guidance on factory setting up, briquetting process and tracking service to ensure your business go into operation.

spare  parts

packing