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Mechanical Stirrer

Product Description: Mechanical Agitators Are Widely Used In: Chemical, Pharmaceutical, Water Treatment, Scientific Research Units And Food And Other High-Viscosity Media Industries According To The Physical Properties, Capacity And Stirring Purpose Of Different Media, The Corresponding Stirrer Can Be Selected, Which Can Make The Reaction Mixture Mix More Uniformly, Which Can Play a Great Role In Promoting The Reaction Speed And Improving The Production Efficiency.

Double Mechanical Seal With Collection Groove

Ordinary Type Single Mechanical Sealing Belt Collecting Tank

Standard Type: Single Mechanical Dense Type With Bearing And Collecting Groove

Model

MachMix-FS

Frame Type With Scraper Inside And Outside Forward And Reverse Stirring

Suitable For Mixing High Viscosity Media Power Range: 0.37-37KW Specification Range: 0.03-10m3

MachMix-SH

Double Axis Double Speed Outer Frame Type With Scraper Inner High Speed Dispersion Suitable For Mixing And Dispersing High Viscosity Media Power Range: 0.37-110KW Specification Range: 0.03-10m3

MachMix-SZ

Mechanical Stirring On SZJ Type

With Different Blade Combinations, It Can Meet The Requirements Of Different Media And Stirring Processes Power Range: 0.37-200KW Specification Range: 0.03-100m3

MachMix-D

Bottom-Mounted Mechanical Mixer The Bottom Installation Can Meet a Small Amount Of Stirring, And There Is Enough Space On The Top Of The Tank Power Range: 0.37-55KW Specification Range: 0.03-30m3

MachMix-C

Side-Mounted Mechanical Mixer Side Mounted For Low Viscosity Liquid-Liquid Mixing, Anti-Settling Power Range: 0.37-37KW Specification Range: 0.03-30m3

Features:

The Blade Of The Spiral Belt Agitator Is a Spiral Belt, And The Number Of The Spiral Belt Is Two Or Three, Which Are Installed On The Screw In The Center Of The Agitator.The Pitch Of The Spiral Belt Agitator Determines The Outer Diameter Of The Spiral Belt. It Is Usually Operated In Laminar Flow State And Is Suitable For Mixing Of High Viscosity Liquid And Quasi Plastic Fluid. The Double-Axis Double-Speed Agitator Integrates High Speed Dispersing And Low Speed Strong Stirring, And Has Good Stirring Effect For Medium And High Viscosity And Thixotropic Materials. According To Customers Material Characteristics And Production Process Requirements Customized Reasonable Configuration. All Kinds Of Impeller For Customers To Choose. Wall-Scraping Anchor Mixing Slurry In The Process Of Rotation,Drive The Material To Do Axial Rotation And Radial Rotation, So That The Mixing And Mixing Evenly, At The Same Time In The Stirrer Around With Tetrafluoron Scraping Board,The Tank Wall And Tank Bottom Without Residue Scraping Wall.The Middle High Speed Dispersing Plate Has High Shear Force Under High Speed State And Disperses The Material Evenly In a Short Time. Lt Completely Solves The Problems Of Mixing Effect And Wall Sticking That The Traditional Agitator Cannot Meet The Technical Requirements Due To Its High Viscosity And High Density.

Some Common Stirrers

Frame Stirring Paddle

Suitable For High Viscosity Laminar Flow Conditions Viscosity Range CP: 5000-30000

Twin-Belt Stirring Paddle

Suitable For High Viscosity Laminar Flow Conditions Viscosity Range CP: 5000-100000

Six Straight Blade Propeller

Suitable For Low And Medium Viscosity Turbulent Flow Conditions Viscosity Range CP: 1-10000

Three-Bladed Propeller

Suitable For Low And Medium Viscosity Turbulent Flow Conditions Viscosity Range CP: 1-5000

Flat Folding Blade

Suitable For Medium To High Viscosity Turbulent/Laminar Flow Conditions Viscosity Range CP: 5000-80000

Twin-Belt Stirring Paddle
(Large Industrial Grade)

Suitable For High Viscosity Laminar Flow Conditions Viscosity Range CP: 5000-100000

Three-Blade Propeller
(Large Industrial Grade)

Suitable For Medium To High Viscosity Turbulent/Laminar Flow Conditions Viscosity Range CP: 5000-80000

Two-Shaft Two-Speed Stirring
(Large Industrial Grade)

Suitable For Medium To High Viscosity Turbulent/Laminar Flow Conditions Viscosity Range CP: 5000-80000

Designing Process

The Root Of A Good Product Comes From Design

LTPM China Calculates The Main Parameters Of Agitator And Configuration Specifications Revolutions, Stirring Flow Rate, Velocity Gradient, Shear Force, Uniform Mixing Time, Gas-Liquid Mass Transfer Coefficient Kla And Other Main Parameters Through A Large Number Of Practical And Theoretical Data For 20 Years To Ensure Stirring. To Achieve The Best Effect Of The Process, The Configuration Is Not Wasted, And Won The Praise Of Users. On The Premise Of Achieving The Effect, It Can Save Costs, Improve Energy Efficiency And Reduce Energy Consumption. The Product Takes A Number Of Agitator Patents. LTPM China Has A Variety Of Stirring Experimental Equipment. When The Experimental Conditions Of Some Media Cannot Be Achieved, It Can Provide Users With A Large Number Of Optimized Designs In Combination With CFD Fluid Mechanics Simulation Experiments.

Determine The Program Process

1. Provide Design Information (Container, Medium Characteristics, Process, Etc.) 2. Technical Exchange 3. Determine The Blade
Type, Speed And Sealing Type According To The Process Parameters 4. Calculate The Blade Size, Power And Shaft Size Based On The
Above Parameters 5. Determine The Mechanical Design Such As The Installation Method And The Structure Of The Reducer 6. Based On
The Final Plan In Front Of The Design Drawing

Theoretical Formula Calculation

Twenty Years Of Professional Team Practical Experience Plus Theoretical Calculation 1.Stirring Flow Calculation; 2.Mix Evenly Time. 3.Speed Gradient. 4.Blade Linear Velocity, Blade Thrust. 5.Shear Force 6.Power, Torque, Shaft Diameter, Critical Speed. 7.Dissolved Oxygen: Gas Holdup, Gas-Liquid Mass Transfer Coefficient Kla(S-1)

CFD Simulation

The Company Has Its Own CFD Simulation Software, Which Can Complete The Working Conditions That Cannot Be Completed By The Experiment. Simulation Verification Is Carried Out According To The Demand Conditions. Provide Customers With a Large Number Of Optimized Design And Process Improvement Data

Experimental Equipment Verification

The Small And Medium-Sized Experimental Test Equipment Is Tested And Verified By The Customer's Stirring Experiment. Provide The Best Guarantee For Equipment Enlargement

Various Software Parameter Calculations

Confirm The Scheme Through The Above Multiple Calculation Verification

1. Determine The Appropriate Stirring Form And Size According To The Calculation Results Of The Medium And Stirring Purpose; 2. According To The Calculation Results Of Mixing Time, Shear Force And Blade Thrust, Determine The Rotating Speed To Achieve The Most Efficient Stirring; 3. If Dissolved Oxygen Stirring Is Required, The Blade Diameter And Rotational Speed Need To Be Checked Based On Factors Such As Gas Content, Gas-Liquid Mass Transfer Coefficient Kla(S-1), Etc. 4. According To The Determination Of The Above Conditions, The Stirring Power And Shaft Diameter Are Finally Determined, And The Reducer Is Selected. 5. Determine The Sealing Material And Structure According To The Medium, Pressure, Temperature, Speed And Other Working Conditions.

Ordinary Type Single Mechanical

Sealing Belt Collecting Tank

Double Mechanical Seal

With Collection Groove

Standard Type: Single Mechanical

Dense Type With Bearing And Collecting Groove

Sanitary Magnetic Seal

High Option

1. The Reducer Is Equipped With a High-Efficiency Helical Gear Reducer, Which Is Highly Efficient And Energy-Saving, With Low Noise And Small Size. 2. At Low Speed, The Standard Mechanical Seal Is The Mechanical Seal Cartridge Type With Bearing And Collection Groove. These Mechanisms Are Stable, Have a Long Service Life, Are Easy To Replace And Install, And Do Not Require Professional Debugging. 3. The Shaft Material Is Preferably High-Quality Dual-Phase Steel 2205, Which Is High-Strength And Anti-Corrosion. Make Sure The Shaft Is Stable. 4. The Details Of The Sanitary Structure Are Finely Designed, And The Structure Configuration Without Dead Ends And Easy To Clean Is Fully Considered.

Manufacturing and Applications

Product Quality Is a Combination Of Design-Based And Finishing-Based

After Detailed Calculation Of Strength, Bending Distance, And Critical Speed, The Shaft Is Rough-Machined, And Then Annealed And Tempered To Ensure That The Stress Deformation Of The Shaft Is Minimized After Machining. Do Processing After Solid Solution Quenching And Tempering. The Hollow Shaft Is First Dynamically Balanced And Then Finished. The Final Polishing Meets The Surface Roughness Requirements. The Fully Sealed Design Between The Blade And The Shaft Of The Sanitary Agitator Is Easy To Clean, Has No Residue, And Has No Dead Angle. After The Blade Is Processed, The Dynamic Balance Reaches G6.3 Level. Together With The Shaft Mounting, a Large Dynamic Balancing Machine Is Used For The Second Time To Ensure High-Speed Operation Without Vibration.

Dynamic Balancing Machine

CNC Lathe

Four-Axis Machining Center

It Is Processed By Sophisticated Equipment Such As Four-Axis And Three-Axis Machining Centers, CNC Lathes, And Large-Scale Dynamic Balancing. Ensure That The Machining Accuracy Meets The Design Requirements.

Customer Production Site