Product Details

Automatic Ampoule Bottle Filling and Sealing Line

Product Description

Application

This production line is composed of QCL series Vertical Ultrasonic Bottle Washing Machine, ASMR series Circulating Hot Air Tunnel Sterilization Oven and AGF series Vertical Fill-Seal Machine. It is used for the production of 1-20ml ampoule injection and includes three working area including washing area, drying and sterilization area, filling and sealing area, which can be used separately. The whole production line is mainly used for the small volume injection production and is composed of more than 20 procedures, such as water spraying, ultrasonic washing, manipulator taking bottles, bottle turnover, swashing (inner and outer surface of bottles), blowing (inner and outer surface of bottles), preheating, drying and sterilizing, cooling, (nitrogen filling), filling, (nitrogen filling), preheating and sealing.

Features

* Ampoule Wash-Dry-Fill-Seal Production Line is used the washing, sterilization, filling and sealing of small volume ampoule injection in workshop. It features advanced design, reasonable structure, high degree of automation, stable and reliable operation, high production efficiency and mechanical and electrical integration. The parts contacted with drug liquid are made of AISI316L and the other are made of AISI304. The materials used have no pollution on drug and environment.
* Ampoule Wash-Dry-Fill-Seal Production Line is composed of Vertical Ultrasonic Washing Machine, Drying and Sterilization Oven,and Ampoule Fill-Seal Machine. It features coordination interaction, stepless speed regulation and accurate control and can meet production process requirements.
* It features high production speed, high qualification rate, no impact, no wrong action, no squeezing and on broken bottles.
* It is equipped with various safety devices to ensure the safety of the operator and machine.
* Validation ports are reserved on main parts.
* It features PLC control, touch screen operation and programmed production.
* Buffer devices are installed on the connection point between three units of the production line, thus able to ensure reliable and stable operation.
* It has the function of no bottle no filling.
* It has centralized oil supply system which can easily add oil on lubrication points.

Specification

Model	QCL100+ASMR620+AGF8/1-20	QCL100+ASMR620+AGF10/1-20	QCL100+ASMR620+AFG12/1-10	QCL100+ASMR620+AGFD12/1-20	QCL100+ASMR620+AGF16/1-5
Filling range	1-20ml	1-20ml	1-10ml	1-20ml	1-5ml
Capacity(pcs/h)	1-2ml:22,000 5ml:16,000 10ml:11,000 20ml:6,000	1-2ml:24,000 5ml:18,000 10ml:15,000 20ml:8,000	1-2ml:28,000-30,000 5ml:20,000	1-2ml:12,000-30,000	1-5ml:38,000-40,000
Clarity（%）	> 99	> 99	> 99	> 99	> 99
Qualified rate（%）	≥ 99（standard solution）	≥ 99（standard solution）	≥ 99（standard solution）	≥ 99（standard solution）	≥ 99（standard solution）
Filling Precision（%）	≤±2.5	≤±2.5	≤±2.5	≤±2.5	≤±2.5
Water consumption and pressure	Consumption:0.4-1.0cbm/h Pressure:0.2mpa	Consumption:0.4-1.0cbm/hPressure:0.2mpa	Consumption:0.4-1.0cbm/hPressure:0.2mpa	Consumption:0.4-1.0cbm/hPressure:0.2mpa	Consumption:0.4-1.0cbm/hPressure:0.2mpa
Pressed air consumption and pressure	Consumption:30-75cbm/h Pressure:0.15mpa	Consumption:30-75cbm/hPressure:0.15mpa	Consumption:30-75cbm/hPressure:0.15mpa	Consumption:30-75cbm/hPressure:0.15mpa	Consumption:30-75cbm/hPressure:0.15mpa
Sterilization temperature（℃）	300-350	300-350	300-350	300-350	300-350
Exhausted air volume（m³/h）	4100	4100	4100	4100	4100
Gas consumption and pressure	Consumption:1.5-2.5cbm/h Pressure:0.2-0.3mpa	Consumption:1.5-2.5cbm/hPressure:0.2-0.3mpa	Consumption:1.5-2.5cbm/hPressure:0.2-0.3mpa	Consumption:1.5-2.5cbm/hPressure:0.2-0.3mpa	Consumption:1.5-2.5cbm/hPressure:0.2-0.3mpa
Oxygen consumption and pressure	Consumption:1.2-1.5cbm/h Pressure:0.2-0.3mpa	Consumption:1.2-1.5cbm/hPressure:0.2-0.3mpa	Consumption:1.2-1.5cbm/hPressure:0.2-0.3mpa	Consumption:1.2-1.5cbm/hPressure:0.2-0.3mpa	Consumption:1.2-1.5cbm/hPressure:0.2-0.3mpa
Dimension(LWH)(mm)	994020032445	1010022602455	1010022602455	1010022602455	1060022602455
Weight(kg)	7500	7500	7500	7500	7500
Power Supply	380V 50Hz,71kw	380V 50Hz,71kw	380V 50Hz,71kw	380V 50Hz,71kw	380V 50Hz,71kw

Company Profile

Sino Pharmaceutical Equipment Development (Liaoyang) Co., Ltd. (SINOPED) is a professional manufacturer and supplier of pharmaceutical and chemical machinery and equipment in China. We belong to SINOPEC International Group. We have a well-experienced team to manufacture pharmaceutical machinery and equipment and a professional design institute. With rich experience in pharmaceutical machinery and equipment field and numbers of professional engineers, we have designed and developed many types of machinery and equipment in many varieties. Our main products are glass-lined reactors, centrifuges, granulators, mixers, dryers, pulverizers, tablet presses, blister packing machines, capsule filling machines, cartoners . In the past years, we have made great achievements due to our good credit and service. We have established long-term business relations with many customers and some of our overseas customers have appointed us to be their purchase agency in China. Our products are exported to many countries & areas, such as Korea, India, Indonesia, Pakistan, Thailand, Vietnam, Japan, Denmark, Romania, Bulgaria, Russia, South Africa, Nigeria, the USA, Australia, Canada, Argentina and Chile. Besides machinery and equipment, we also supply production lines, turn key projects and know-how. In SINOPED you can get your desired goods with the best prices and good quality. We welcome your enquiries from at home and abroad.

FAQ

One-year warranty period for whole machine except of tubes and human factors etc, and 12-month of after-sale service from the date when you receive machine or 12 months when installation finished;
Consultant services for whole machine life, and 24 hours technical support by email;
UPS, English software, user manual and the installation & debugging by our experienced technicians.

1. Can your machine meet our need well?
We will supply you a proposal as to your specific requirement, and each machine is customized to satisfy customer's need well.
2. Are you a factory or a trading company?
We are the manufacturer, and have been in industry for more than ten years.
3. What's your payment way?
T/T by our bank account directly, or by Alibaba's trade assurance service, or by the West Union, or in cash.
4. How can you ensure the machine's quality after we put the order?
Before the delivery, we will send you machine's pictures and videos, or you can come to us to have the quality checking by
yourself, or by the third party inspection organization contacted by your side.
5. We are afraid you won't deliver us the machine after we pay you the money.
Please note our above business license and certificates. And if you don't trust us, you can use Alibaba's trade assurance service or by LC.
6. Why choose your company?
We have been engaged in the manufacturing of various packing machines professionally over 10 years, and we can provide better after-sales service.