Pipe Extrusion Lines, buy PVC Large Big Diameter Drainage Pipe Tube Production Extrusion Line on China Suppliers Mobile

Product Details

PVC Large Big Diameter Drainage Pipe Tube Production Extrusion Linee

No	Machine Name	Brief introduction
1	Extruder	Can use one or several extruders to produce multi-layer pipes or to increase capacity to produce pipe with very big size. Color line extruder is to produce color line on pipe surface.
2	Die head	Can choose single layer die head or multi-layer die head to produce pipe with single layer or multi-layer
3	Vacuum tank	Structure has single chamber and double chamber. Different length for different extruder capacity and pipe sizes.
4	Cooling tank	Can have several coolings tanks for better cooling effect.
5	Haul off unit	Based on pipe sizes, have two, three,four, six, eight, ten, twelve or sixteen even more claws. Traction speed is designed based on extruder capacity and pipe sizes. Customer can choose servo motor.
6	cutting unit	Have saw cutting, planetary saw cutting and knife cutting for choice.
7	Stacker	Length of stacker can be customized.
8	Coiler	To make small diameter pipe into the roll.
Note: machine can be customized base on customer requirements. Our company chooses the most suitable machine configuration based on customer requirement.

Summary

Pipe Specification and Sizes
Outer diameter (mm)	Wall thickness
110mm	PN6, PE100
	PN8, PE100
	PN10, PE100
160mm	PN6, PE100
	PN8, PE100
	PN10, PE100
200mm	PN6, PE100
	PN8, PE100
	PN10, PE100
250mm	PN6, PE100
	PN8, PE100
	PN10, PE100

Practical line speed (m/min)

Practical line speed (m/min)
Minimum size (110mm, PE100, PN6)	Maximum size (250mm, PE100, PN10)
4.0 m/min to 0.5 m/min
Material is PE100 virgin material, extrusion grade. Note: according to different circumstances (cooling water temperature, etc) and operator skills, line speed will have 10% difference.

Machine information

Raw materialMachine information
Raw material	PE (polyethylene)
Pipe range	Ø110-250mm
Operation direction	From right to left (facing the control panel)
Center height	1000 mm
Machine color	Xinrong standard color (white)
Cooling water	consumption 8 m³/h ( ≤20℃,≥0.3MPa )
Water pool volume	12 m³ (prepared by customer)
Compressed air consumption	0.8 m³/min ( >0.5MPa )
Power supply	3 phase 380V( ±10% ) 50Hz
Total power	210 kW
Actual power consumption	130 kW
Overall dimension	45000×3000×3200 mm
Electrical control parts	Control system: adopt Siemens touch screen and PLC. All operation parameter and status are controlled, reflected and shown in the touch screen.
	DC speed regulator: Eurotherm U.K
	Inverter: ABB or BOSCH-REXROTH
	Low-voltage electrical parts: Schneider
	Temperature controller: RKC, Japan
	Heater: Magal ceramic heater
Working condition	Working place: indoors
	Power supply: no dangerous area
	Temperature: -15-40℃
	Humidity: 85% no condensation
Wire and cable	Wire and cable between electric cabinet and each machine unit is included in the machine. Wire between electric cabinet and workshop power supply should be prepared by customer.
Water hose	Water hose from water pool to machine, and from machine back to water pool should be prepared by customer.
Labor required for operation	2-3 persons

Machine list

No	Item	Quantity
1.0	Single screw extruder, model SJ60×38	1 Unit
1.1	Auto dryer, loader	1 Set
2.0	Extrusion die head, model LXGM250	1 Unit
2.1	Bush	4 pcs
2.2	Mandrel	12 pcs
2.3	Calibrator	4 pcs
3.0	Co-extruder, model SJ30×25	1 Unit
4.0	Vacuum tank, model ZDL250	1 Unit
4.1	Vacuum sealing device	1 Set
4.2	Pipe clamping device, model GJC250	1 Unit
5.0	Cooling tank, model PLX250	2 Units
5.1	Spraying sealing device	2 Sets
6.0	Caterpillar haul-off, model LDQY250	1 Unit
7.0	Dust free knife cutter, model WXQG250	1 Unit
8.0	Stacker, GCL250	1 Unit
9.0	Free spare parts	1 Set
Quantity Payment: 30% T/T down payment, balance T/T before shipment. Delivery time: 60 days after down payment arrival and sales contract confirmed Guarantee: One year Validity: 30 days

Main Technical Parameter

1.0 Single screw extruder, SJ60×38

Feature: Advanced overall design of direct combination. Efficient screw and spiral water cooling sleeve in barrel, can realize extruding material in low melt temperature in high speed. Relation between capacity and screw rotation speed is nearly linear, stable extrusion, high reliability, easy for operation.
Technical parameter:
Output capacity (max)	≈360kg/h (vary with different materials and pipe size)
Motor power	90KW (DC)
DC speed regulator	Eurotherm U.K With high and low voltage protection, current overload protection, short circuit detection, etc.
Screw, barrel	Material: 38CrMoAlA Treatment: nitriding, polishing, depth of nitriding 0.45-0.65 mm, surface hardness HV800-900 Screw diameter: Ø60 mm L/D: 38:1 With spiral structure and water cooling in feeding part of barrel, ensure stable material feeding and extrusion, increase output.
Reduction gearbox	Material of main box: QT400 Material of gear: 20GrMnTi Accuracy of gear: 6 grade, HRC56-62 of face, core material hardness: HB265 Lubrication system: circulating oil enforced by oil pump, infiltration and splash in oil basin With plate heat exchanger to cool the gear oil by transmit heat to the cooling water inside the exchanger.
Heating power	4×7KW With ceramic heater, have longer life which can be 8 years. Special designed structure, bigger ceramic surface, easy for cooling.
Cooling power	4×0.37KW enforced air cooling
Control system	Siemens touch screen and PLC English and Chinese interfaces are interchangeable Operation parameter and status are integrated into the touch screen, can setup and revise rotation speed, traction speed, melting temperature and each zone temperature, etc.

1.1 Auto dryer, loader


Technical parameter:
Conveying type	vacuum suction
Conveying capacity	500 kg/h
Motor power	2.2 kW
Hopper dryer	quality aluminum alloy outside and stainless steel inside
Dryer volume	150 kg
Heating power	8.8 kW heating temperature controlled automatically

2.0 Extrusion die head, model LXGM250

Technical parameter:
Die head structure	Spiral type Ensure melt temperature uniformity, thoroughly eliminate confluence seam and reduce flaws such as bubble, black spot, unsmooth inside wall, caused by too high temperature.
Die head material	40Cr, forgings with tempering treatment
Bolt grade	12.9 grade high strength bolt
Heating power	36kW, magal alloy ceramic heater
Flow channel surface	nitriding and polishing, heating treatment hardness HRC52-56
Pipe range	Ø110~250mm

2.1 Bush

Feature: Processed by CNC, achieve precise dimension and realize stable extrusion.
Technical parameter:
Material	40Cr, forging with tempering treatment
Pipe specification	Ø110, 160, 200, 250mm 4pc

Feature and Technical parameter: Processed by CNC, achieve precise dimension and realize stable extrusion.
Material	40Cr, forging with tempering treatment
Pipe specification	Ø110, 160, 200, 250mm (for PE100, PN6) Ø110, 160, 200, 250mm (for PE100, PN8) Ø110, 160, 200, 250mm (for PE100, PN10) 12pcs

2.3 Calibrator

Feature: Processed by CNC, achieve precise dimension and ensure accurate pipe size.
Technical parameter:
Material	bronze
Pipe specification	Ø110, 160, 200, 250mm (for PE100, PN6, 8&10) 4pcs

Above is one part details of Xinrong PE pipe machine, if you want to know about the PE pipe machine, please feel free contact me by Email or whatsapp: 0086 13151186226

Every pipe line is designed and made according to your pipe diameter and PN level, and you pipe usage. So please send us this pecifications for we making the pipe lines for you.

One pipe line can produce different pipe size by changing molds. please send us all your required pipe sizes, please!

My Phone/Whatsapp/Wechat Contact is as below:

0086 13151186226