Synthetic Sleeper, buy Railway Composite Sleeper(Synthetic sleeper of fiber reinforced polyurethane foam) for Railway Bridge, turnout, switches, crossings on China Suppliers Mobile

Product Details

Anyang Railway Equipment Co., Ltd was founded in 2001, it has 18 modern professional production lines, 800 employers, more than 1,000 sets of various equipment, professional equipment, inspection, testing, and test equipment. It has cast, rolling, elastic clips, fish plate, baffle, rubber, anti-corrosion, heat treatment, standard parts, screw spikes, gauge rods, etc 12 production workshops.

Since its establishment, Anyang Railway Equipment Co., Ltd has become a key international player in the Railway fixing construction materials market, it has been supplying millions of components to global industry leaders in the railway sector.

Main Products

Railway fastening systems: E-clip rail fastening system, SKL clip rail fastening system, Spring blade rail fastening system, KPO clip rail fastening system, etc.

Rail fasteners: rail fish plates, rail tie plates, elastic rail clips, screw spikes, rail bolts, rail anchors, rails pads, rail shoulders, etc.

Rail joints: standard rail joints, joggled rail joints, compromised rail joints and fish bolts, etc.

Railway Sleeper: Railway composite sleeper(railroad synthetic sleeper)

Railway sleepers, also called railroad ties, railway crossties, or railway ties, they are important railway components of the rail industry. Generally, the rail sleeper is always laying between two rail tracks to keep the correct space of gauge.

Anyang Railway Equipment Co., Ltd is professional manufacturer of Composite Sleepers, compared with wooden sleeper and steel sleeper, which are ideal for ballasted railway tracks, which has better damping and less wear.

Composite sleeper, also known as synthetic sleeper, it is composed of continuous glass fiber reinforced polyurethane foam material, it has higher strength and widely used as structural material, besides, it is light in weight, insulating and resistant to aging, heat-insulating, chemical-resistant.

The shape of the composite sleeper is similar to that of ordinary wooden sleeper. The construction and installation process of composite sleeper is simple, and the composite railway sleepers can be sawed, planed, nailed, screwed and glued with ordinary woodworking tools. The composite railway sleepers have low thermal expansion coefficient and thermal conductivity, high anti-seismic, compressive, tensile and flexural strength.

Composite sleepers can maintain good electrical insulation and stability even in long-term adverse weather conditions. The composite railway sleeper has better processing performance than the concrete sleeper. It is light in weight and can be processed into any length. It is not necessary to customize the mold for each length. After repairing the nail hole on the composite sleeper. It can be used again with long service life.

China published the performance standard for Synthetic sleeper of fiber reinforced polyurethane foam (CJ/T 399 - 2012).

Anyang Railway Equipment Co., Ltd(AT) is a professional manufacturer of Composite Sleepers, compared with timber sleeper and steel sleeper, which are ideal for ballasted railway tracks, which have better damping and less wear.
The productivity of synthetic sleeper in Anyang Railway Equipment Co., Ltd(AT) is 10,000 Pcs/month.
The synthetic sleepers produced by Anyang Railway Equipment Co., Ltd(AT) have been used widely on all types of rail transport systems, particularly on switches, turnouts, bridges/viaducts, and other projects in high-speed and metro railway construction.
The shape of the composite sleeper is similar to that of an ordinary timber sleeper. The construction and installation process of composite sleepers is simple, and the composite railway sleepers can be sawed, planed, nailed, screwed, and glued with ordinary woodworking tools. The composite railway sleepers have a low thermal expansion coefficient and thermal conductivity, high anti-seismic, compressive, tensile, and flexural strength.
Composite sleepers can maintain good electrical insulation and stability even in long-term adverse weather conditions. The composite railway sleeper has better processing performance than the concrete sleeper. It is light in weight and can be processed into any length. It is not necessary to customize the mold for each length. After repairing the nail hole on the composite sleeper. It can be used again with long service life.

No.	Test Item	CJ/T 399-2012 Technical Requirement	JIS E1203 Rrequirement	Unit	Anyang Railway Equipment Co., Ltd's Test Result by CRCC Test Center
1	Bending Strength	≥70	≥70	MPa	1#	2#	3#
					124	126	117
2	Flexural modulus	≥6	≥6	GPa	4#	5#	6#
					10	11	13
3	Longitudinal com pression strength	≥40	≥40	MPa	7#	8#	9#
					107	50	93
4	Shear strength	≥7	≥7	MPa	10#	11#	12#
					11	10	12
5	Adhesive shear strength	≥7（Base-material breakage）		MPa	13#	14#	15#
					10	8	12
6	Water absorption	≤10	≤10	Mg/cm3	16#	17#	18#
					4	3	4
7	The finished product resists bending load	≥170	≥170	kN	19#
					210
8	Screw spikes pullout strength	≥40	≥30	kN	20#	21#	22#
					44	46	58
9	Mass density	0.74±0.10	0.74±0.10	g/cm3	23#	24#	25#
					0.72	0.65	0.68
10	Fatigue performance	105 times,No abnormality		/	26#
					105 times,No abnormality
11	Flame retardant	After the ignition source is removed, there is no visible flaming or continuous flaming of the sample, but the front of the flame does not exceed the 25mm mark		/	27#	27#	27#
					After the ignition source is removed, there is no visible flaming or continuous flaming of the sample, but the front of the flame does not exceed the 25mm mark	After the ignition source is removed, there is no visible flaming or continuous flaming of the sample, but the front of the flame does not exceed the 25mm mark	After the ignition source is removed, there is no visible flaming or continuous flaming of the sample, but the front of the flame does not exceed the 25mm mark
12	breakdown voltage	≥20	≥20	kV	30#	31#	32#
					Thickness: 20mm	Thickness: 20mm	Thickness: 20mm
					35 No breakdown	35 No breakdown	35 No breakdown
13	Surfance resistance	≥1*1010	≥1*1010	Ω	33#	34#	35#
					4.1*1015	4.1*1015	4.9*1015
Remark	Breakdown voltage: Sample size: 1008020mm (lengthwidththickness), using unequal diameter electrodes in the air, ambient temperature: 20℃, humidity: 40%. 2. Surface resistance: sample size: 1001004mm (lengthwidththickness), ambient temperature: 20℃, humidity: 40%, test voltage: 1000V. 3. Underlined items are unqualified items;

From the above table, we can get the conclusion that China Synthetic sleepers Standard: CJ/T 399-2012 is almost the same as Japan Synthetic sleepers Standard JIS E1203, regarding the technical requirement on Screw spikes pullout strength, CJ/T 399-2012 is higher than JIS E1203.

From the above table, we can get the conclusion that the synthetic sleepers produced by Anyang Railway Equipment Co., Ltd fully comply with CJ/T 399-2012, and the test values are better than the required value shown in CJ/T 399-2012.