Production capacity and Automatic degree | ||
Annual output | 30000sqm/year to 1million sqm/year | |
Forming machine type | Horizontal type | |
Mould car Size | 3.6*1.35*3M | |
Panel size | LengthL:2400~3000mm | |
Width 610/600 | ||
Thickness :50-220mm | ||
Automatic degree | Full automatic or as client requirement | |
Plant size | ||
Plant size | 1000~1200sqm ( For the mixer platform: Height not less than 8m, others parts can be shorter) | |
Stock yard | About 10,000sqm board stock/ per 1500 sqm | |
Size is for reference, engineer can design a layout according to customer existing land area | ||
Stock yard | About 10,000sqm board stock/ per 1500 sqm | |
Workers | Mould car ≥15units :about 15-18person mould car ≤15units :about 5- 10person | |
Raw material | ||
Basic Material | Cement | |
Heavy Aggregate | Sand | |
Lightweight Aggregate | EPS particles ( Particle size 3-5mm after forming ) | |
Ceramsite (large than 5mm ),Pumice stone(5-12mm) | ||
Perlite ,Tire pellets,Construction rubbish,Rice husk | ||
Chemical additives | Like forming agent , water reducer ,cellulose ether ect. | |
Raw material Automatic feeding and metering system
Machine part: Automatic Material feeding and metering system
Introduce :1.Cement ,flyash,EPS particels will be metering and feeding into the mixer automatically to save the labors and improve working efficiency also it is more environmentally .
2.Sand (or ceramsite /slag /pumice stone other agregate) and additives will be feeding into the mixer by lifting hopper
Machine parts :Platform
Platform type : 1.Metering platform,
2.Mixing platform (necessary),
3.Casting platform (necessary),
4.Electric control cabinet platform ,
5.Auxiliary Platform /Calcium Silicate Board installation platform
Besides necessary platform , other platform we can equip as client requirement .
Raw material automatic mixing system
Machine part: Double-shaft mixer
Capacity available :1.2/1.5/2.0/2.5/3.0/3.5 sqm
Introduce:the mixer capacity is related to the mould car quantity , so we will equip the mixer after confirm the capacity with client . so that can makre sure our proposal is suit to you .
Machine part:Second mixing mixer
Unique feature :If the mould car quantity is more than 10 units ,then we will equip the second mixing mixer, so as to save the mixing time of the first mixer and improve working efficiency ,increase productivity .
Note: normally use one-shaft mixer ,only large capacity will equip second mixing if small capacity ,second storage hopper is enough .
Automatic forming system
Machine part:Pump+pipe
Introduce : After the mixer mix the raw material well then the workers use the pump and pipe to cast the slurry into the mould car
Features:The pump is to make the pouring more even, no need to vibrate, and the working platform will be clean and the material will not be wasted.
Machine part: horizontal type mould car
Machine part:Automatic demould system
Introduce : it include two parts automatic opening and closing machine and automatic demoulding machine .
Process:Firstly use opening and closing machine to open the moulds then use the demoulding machine to pull out the panel then put them together and turnove them so as the forklist to move the panels
Finished wall panel type
Recommand Size
1.Interior wall :90/100mm ,some place can be 75mm
2.Exteriro wall :≥150mm ,180mm/200/220mm
3.Roof :75mm
4.Floor :120mm +each 60mm add a cross bean
5.Fance wall :75mm
Lightweight Wall Panel Market Analysis and Advantage
Lower material cost, higher profit
Lightweight and energy-saving composite wall panel is made of industrial waste fly ash, slag, ceramics, portland cement and EPS foam particles as the main raw materials. The production process is simple, the cost is low, and the economic benefits are considerable.
Advanced technology
The industrialization and commercialization of residential construction in this century have been irreversible. According to the development of wall materials in developed countries, the product is in line with the development law, which overcomes the defects of other lightweight wall panel, has unique performance, and will be the leader in new wall materials.
Broad source of raw materials
Housing and human beings are the most inseparable. They are long-term durable consumer goods, and they are also the most expensive and largest human products. This requires that the source of raw materials for the production of wall panel must be rich and extensive. The wall panel uses industrial waste fly ash, slag, and EPS foam particles as the main raw materials, which are environmental friendly; at the same time, low-cost ordinary chemical raw materials are used as the main raw materials, and both raw materials are abundant and widely sourced.
Lightweight panel has obvious competitive advantages in industry
The weight is more lighter
The thickness of wall more thinner
More easy to install, take a modular assembly, saving installation time
Higher strength, more anti-aging
Higher energy efficiency
More waterproof
The fireproof performance meets the national A standard and it is non-combustible;
Non-toxic, harmless, non-polluting, non-radioactive, it is a green building material
Low Operating Risk
1)Long-term and stability advantages: Once a wall material is successfully developed and recognized by the government and society, its market competitive advantage is relatively stable and its operation has a long-term nature."
3)Product production mechanization, higher production capacity, less workers needed, high stability.
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