Product Details

Project requirement

Production capacity and Automatic degree
Annual output	30000sqm/year to 1million sqm/year
Forming machine type	Horizontal type
Mould car Size	3.61.353M
Panel size	LengthL:2400~3000mm
		Width 610/600
		Thickness :50-220mm
Automatic degree	Full automatic or as client requirement

Plant size
Plant size	1000~1200sqm ( For the mixer platform: Height not less than 8m, others parts can be shorter)
Stock yard	About 10,000sqm board stock/ per 1500 sqm
Stock yard		Size is for reference, engineer can design a layout according to customer existing land area
Stock yard	About 10,000sqm board stock/ per 1500 sqm
Workers	Mould car ≥15units :about 15-18person mould car ≤15units :about 5- 10person
Raw material
Basic Material	Cement
Heavy Aggregate	Sand
Lightweight Aggregate	EPS particles ( Particle size 3-5mm after forming )
		Ceramsite (large than 5mm ),Pumice stone(5-12mm)
		Perlite ,Tire pellets,Construction rubbish,Rice husk
Chemical additives	Like forming agent , water reducer ,cellulose ether ect.

Workshop show

Machinery system

Raw material Automatic feeding and metering system

Machine part: Automatic Material feeding and metering system
Introduce :1.Cement ,flyash,EPS particels will be metering and feeding into the mixer automatically to save the labors and improve working efficiency also it is more environmentally .
2.Sand (or ceramsite /slag /pumice stone other agregate) and additives will be feeding into the mixer by lifting hopper

Machine parts :Platform

Platform type : 1.Metering platform,

2.Mixing platform (necessary),

3.Casting platform (necessary),

4.Electric control cabinet platform ,

5.Auxiliary Platform /Calcium Silicate Board installation platform

Besides necessary platform , other platform we can equip as client requirement .

Raw material automatic mixing system

Machine part: Double-shaft mixer
Capacity available :1.2/1.5/2.0/2.5/3.0/3.5 sqm
Introduce:the mixer capacity is related to the mould car quantity , so we will equip the mixer after confirm the capacity with client . so that can makre sure our proposal is suit to you .

Features: the double shaft is to blend the raw material more even ,also save time . different capacity to satisfy different client's requirement .

Machine part:Second mixing mixer

Unique feature :If the mould car quantity is more than 10 units ,then we will equip the second mixing mixer, so as to save the mixing time of the first mixer and improve working efficiency ,increase productivity .

Note: normally use one-shaft mixer ,only large capacity will equip second mixing if small capacity ,second storage hopper is enough .

Automatic forming system

Machine part:Pump+pipe

Introduce : After the mixer mix the raw material well then the workers use the pump and pipe to cast the slurry into the mould car

Features:The pump is to make the pouring more even, no need to vibrate, and the working platform will be clean and the material will not be wasted.

Machine part: horizontal type mould car

Introduce : this automatic car is multi-function , easy operating .but it need a large space than vertical type

Feature:this mould car can produce 4type wall panel : solid wall panel , composite wall panel , sandwich wall panel , hollow core wall panel

Machine part:Automatic demould system

Introduce : it include two parts automatic opening and closing machine and automatic demoulding machine .

Process:Firstly use opening and closing machine to open the moulds then use the demoulding machine to pull out the panel then put them together and turnove them so as the forklist to move the panels

Finished wall panel type

Application

Recommand Size

1.Interior wall :90/100mm ,some place can be 75mm
2.Exteriro wall :≥150mm ,180mm/200/220mm
3.Roof :75mm
4.Floor :120mm +each 60mm add a cross bean
5.Fance wall :75mm

Market Analysis

Lightweight Wall Panel Market Analysis and Advantage

Lower material cost, higher profit

Lightweight and energy-saving composite wall panel is made of industrial waste fly ash, slag, ceramics, portland cement and EPS foam particles as the main raw materials. The production process is simple, the cost is low, and the economic benefits are considerable.

Advanced technology
The industrialization and commercialization of residential construction in this century have been irreversible. According to the development of wall materials in developed countries, the product is in line with the development law, which overcomes the defects of other lightweight wall panel, has unique performance, and will be the leader in new wall materials.

Broad source of raw materials
Housing and human beings are the most inseparable. They are long-term durable consumer goods, and they are also the most expensive and largest human products. This requires that the source of raw materials for the production of wall panel must be rich and extensive. The wall panel uses industrial waste fly ash, slag, and EPS foam particles as the main raw materials, which are environmental friendly; at the same time, low-cost ordinary chemical raw materials are used as the main raw materials, and both raw materials are abundant and widely sourced.

Lightweight panel has obvious competitive advantages in industry
The weight is more lighter
The thickness of wall more thinner
More easy to install, take a modular assembly, saving installation time
Higher strength, more anti-aging
Higher energy efficiency
More waterproof
The fireproof performance meets the national A standard and it is non-combustible;
Non-toxic, harmless, non-polluting, non-radioactive, it is a green building material

Low Operating Risk
1)Long-term and stability advantages: Once a wall material is successfully developed and recognized by the government and society, its market competitive advantage is relatively stable and its operation has a long-term nature."
3)Product production mechanization, higher production capacity, less workers needed, high stability.