Product Details

automatic foil winding machine

Product Description

Application

BRJ type foil winding machine is suitable for transformer and other electric industry foil winding.

Foil coil take different thickness copper belt or aluminum belt as conductor, take wide belt type insulation material as layer insulation, take narrow belt type insulation material as end insulation, finish foil winding in foil winding machine once time and form a roll status coil.at the same time, the lead wire in outside of coil weld and surface package are finished. All kinds of function of this equipment supply enough support for foil winding in making suitable coil. This machine is necessary equipment for this electric product.

Technology specification

No.	Item	Parameter
No.	Item	BRJ-1100-2	BRJ-1400-2	BRJ-1600-2
1	Coil processing range
1-1	Axial length	1100mm	1400mm	1600mm
1-2	Axial length(including leading wire)	1250mm	1550mm	1850mm
1-3	Max.outer diameter	Diameter 1000	Diameter 1000	Diameter 1000
1-4	Min.inner diameter	Diameter 160	Diameter 260	Diameter260
1-5	Suitable coil shape	Round/rectangle/oval	Round/rectangle/oval	Round/rectangle/oval
2	Coil material
2-1	Material	Copper/aluminum foil	Copper/aluminum foil	Copper/aluminum foil
2-2	Max. Width	1100mm	200-1400mm	250-1600mm
	Thickness	Copper foil: 0.5-2.5mm Aluminum foil: 0.5-2.5mm	Copper foil: Aluminum foil: 2×0.5~2×2.5mm	Copper foil: 2×0.5~2×2mm Aluminum foil: 2×0.5~2×2.5mm
3	Decoiler for foil coil	2 SETS	2 SETS	2 SETS
3-1	Winding material inner diameter	Diameter: 500	Diameter: 500	Diameter: 500
3-2	Winding material outer diameter	Diameter: 1000	Diameter: 1000	Diameter: 1000
3-3	Effective length	1100mm	1400mm	1600mm
3-4	Expanding range	Diameter: 470-520	Diameter: 470-520	Diameter: 470-520
3-5	Bearing weight	2000kg	3000kg	5000kg
3-6	Tension	0-8000 N.M	0-15000N.M	0-20000N.M
3-7	Working pressure	0-0.6MP	0-0.6(MP)	0-0.6(MP)
4	Winding machine	1 SET	1 SET	1 SET
4-1	Working torque	6000N.M	25000N.M	30000N.M
4-2	Winding power	15KW	22KW	30KW
4-3	Speed adjusting method	Frequency stepless speed adjusting	Frequency stepless speed adjusting	Frequency stepless speed adjusting
4-4	Winding speed	0-20(r/min)	0-20(r/min)	0-20(r/min)
5-1	Welding method	TIG	TIG	TIG
5-2	Welding speed	Automatic 0-1M/MIN	Automatic 0-1M/MIN	Automatic 0-1M/MIN
6-1	Shearing method	Screw cutting disc	Screw cutting disc	Screw cutting disc
6-2	Shearing speed	2m/min	1.5M/MIN	1.5M/MIN
7	Layer insulation decoiler	2 SETS	2 SETS	2 SETS
7-1	inner diameter	76mm	76mm	76mm
7-2	Outer diameter	400mm	400mm	400mm
8	End insulation strip installation device
8-1	Quantity	8 sets	12 sets	16 sets
8-2	Inner diameter	56mm	56MM	56MM
8-3	Outer diameter	350mm	350MM	350MM
8-4	Width	10-50mm	10-50MM	10-50MM
9	Foil coil error correcting device	2 SETS	2 SETS	2 SETS
9-1	error correcting method	photoelectric sensor automatic error correcting	Servo system	Servo system
9-2	Error correcting precision	±0.5mm	±0.5mm	±0.5mm
10	Electronic control system
10-1	Control method	PLC automatic control,With button action	PLC automatic control,With button action	PLC automatic control,With button action
10-2	Counting numbers	Four digit(0-999.9)	Four digit(0-999.9)	Four digit(0-999.9)
10-3	Counting precision	Less than or equal to 0.1turns	Less than 0.1turns	Less than or equal to 0.1turn
11	Others
11-1	Foil Sheet cutting device	2 SETS	2 SETS	2 SETS
11-2	foil edge burr removing	2 SETS	2 SETS	2 SETS
11-3	Foil dust clean device	2 SETS	2 SETS	2 SETS
11.4	Power	Electric:35KW,3phase,5 wires,AC380V,50HZ Or make for customer requirement. air compression more than or equal to 0.6Mpa 0.1m3/min	Electric:40KW,3phase,5 wires,AC380V,50HZ Or make for customer requirement. air compression more than or equal to 0.6Mpa 0.1m3/min	Electric:55KW,3phase,5 wires,AC380V,50HZ Or make for customer requirement. air compression more than or equal to 0.6Mpa 0.1m3/min