Automatic Transformer High Quality Copper Foil Winding Machine
USD $35000 - $40000 /Set
Min.Order:1 Set
Jinan Shuohao winding Equipment Co .,Ltd
Automatic Transformer High Quality Copper Foil Winding Machine
Application
BRJ type foil winding machine is suitable for transformer and other electric industry foil winding.
Technology specification
No. |
Item | parameter |
BRJ-800 | ||
1 | Coil processing range | |
1-1 | Axial length | 180-800mm |
1-2 | Axial length(including leading wire) | 330-850mm |
1-4 | Max.outer diameter | Diameter 800 |
1-5 | Min.inner diameter | Diameter 130 |
1-6 | Suitable coil shape | oval/rectangle |
2 | Coil material | |
2-1 | Material | Copper/aluminum foil |
2-2 | Width | 180-800mm |
Thickness | Copper foil: 0.3-2mm aluminum foil: 0.5-2.5mm | |
3 | Foil Decoiler | |
3-1 | Winding material inner diameter | Diameter 500 |
3-2 | Winding material outer diameter | Max. Diameter 1000 |
3-3 | Effective length | 850mm |
3-4 | expanding range | Diameter 470-520 |
3-5 | Max.bearing weight | 2000kg |
3-6 | Distensible force | 10000 N |
3-7 | Working pressure | 0-0.6Mpa |
4 | Winding Device | |
4-1 | Max Working torque | 10000NM |
4-2 | Winding power | 11KW |
4-3 | Speed adjusting method | Frequency stepless speed adjusting |
4-4 | Winding speed | 0-30(r/min) |
5 | Welding Device | |
5-1 | Welding method | TIG |
5-2 | Welding speed | Automatic 0-1m/MIN |
6 | Foil cutting Device | |
6-1 | Cutting method | Screw cutting disc |
6-2 | Cutting speed | 1.5m/min |
6-3 | Cutting length | 800mm |
7 | Layer insulation decoiler | |
7-1 | Max.outer diameter | 400mm |
7-2 | Min.inner diameter | 76 |
7-3 | Width | 200-800mm |
7-4 | Decoiler expanding method | pneumatic |
7-5 | Decoiler quantity | 2 sets |
8 | Edge filling strip units | |
8-1 | Quantity | 4 sets |
8-2 | Inner diameter | 56MM |
8-3 | Max.Outer diameter | 350MM |
8-4 | Width | 10-40mm |
9 | Centering guide | |
9-1 | method | Servo system |
10 | Electric system | |
10-1 | Control method | PLC control with button |
10-2 | Counter | 0-9999.9 |
10-3 | Count precision | 0.1 turns |
Equipment configuration and function
Decoiler for foil coil
foil edge burr removing and dust clean device
Foil coil error correcting device
Foil Feeding mechanism
Electrical Tension device
Foil Sheet cutting device
Decoiler for insulation layer
Layer insulation edge cutting mechanism
End insulation strip installation device
Winding device
Welding device(TIG welder)
PLC Control System
(1)Machine using self developed source program and operation program,all production factors such as winding, deviation adjustment, turns control, display and so on,After mathematical operation of PLC control system, different instructions are given,implemented by various systems.
It is very easy to complete mass production of same specification workpiece through inputting relevant working parameters in the large screen touch human-machine interface by operators.
(2)All devices can be operated manually through the control button, including jog and linkage.
(3)The system can store up to 30 sets of coil data,very convenient for operate and transfer.The counter can be manually counted according to the winding process,When only wind layer insulation,can choose not count.
(4)Machine has the function of network communication,easy for system upgrade and update and maintain of subsequent automation programs.
(5)automatic deviation adjustment.
Jinan Shuohao Machinery Co., Ltd is factory specializing in design,manufacture,train for transformer making equipment .Main products include transformer coil winding machine,foil winding machine,busbar bending cutting punching machine,silicon core assembly table,amorphous core and coil assembly table,insulation paper folding machine,corrugated paper making machine,core coil reshaping machine.
Those products has been exported to Thailand,France,Vietnam,Myanmar,Pakistan,Australia,
Turkey,India,Russia and so on.Has more than 20 patents,Certificate of CE,ISO9001:2008
To satisfy customer after sales service,professional team responsible for training,guarantee customer products quality.Welcome old and new customer visit our factory.