portable waterjet glass and sheet metal processing machine
USD $35,000 - $60,000 /Set
Min.Order:1 Set
henan CNC Glass Cutting Machine Co.,Ltd
high working precision glass and sheet metal waterjet cut machine
high accuracy cnc waterjet stainless steel and aluminum cutting machine
high working precision cnc abrasive waterjet cutting stainless steel and aluminum
APW ultra-high pressure cnc waterjet ceramic tile cutting machine stone cutting machine
The principle of high pressure waterjet glass and sheet metal processing machine
The inlet water is pressurized between 20,000 and 60,000 Per Squire Inch (PSI) by intensifier pump. This is forced through a tiny hole [typically called “orifice” or “jewel”, which is typically 0.18 to 0.4 mm in diameter].This creates a very high-velocity and very thin beam of water traveling as close to the speed of sound, with an extreme amount of energy in a point, which can cut some soft materials. As the thin stream of water leaves jewel, abrasive is added to the stream and mixed. The high-velocity water exiting the jewel creates a vacuum which pulls abrasive from the abrasive line, which then mixes with the water in the mixing tube. The beam of water accelerates the abrasive particles to speed fast enough to cut through much harder materials.
High pressure waterjet glass and sheet metal processing machine is the most flexible and cost-effective cutting machine available. As a cold-cutting process that eliminates slag deformation and dross wast--unfortunate effects found in plasma and laser cutting process. Moreover APW waterjet stone cutting machine enable you to cut a variety of applications with ease. Whatever the shape, dimension or material, our easy-to-use software makes the job easy.
There are four parts in our high pressure waterjet glass and sheet metal processing machine . They are intensifier pump; cutting table; CNC controller and Auto abrasive feeder.
The technical parameters for high pressure waterjet glass and sheet metal processing machine showing in the following chart:
A high pressure waterjet glass and sheet metal processing machine is made up of 4 key components, that is Intensifier pump; Cutting table; CNC controller; Auto abrasive feeder | |||
Intensifier Pump | Max. water pressure | 410Mpa | |
Continuous working pressure | 360-380Mpa | ||
Max. oil pressure | 20Mpa | ||
Motor power | 37KW/50HP | ||
Cutting water inlet pressure | 0.3Mpa | ||
Cooling water inlet pressure | 0.3Mpa | ||
Power supply | 380V/50HZ/3PH | ||
Max. flow rate | 3.7L/Min | ||
Oil tank volum | 30Gal.(114L) | ||
Cutting Table | Structural style | Cantilever style | |
Cutting area | 2000x1000x150mm | ||
Max. moving speed for X/Y-axis | 6000mm/min | ||
Max. moving speed for Z-axis | 1000mm/min | ||
Load bearing | 500kg/ Squre meter | ||
Control accuracy | 0.01mm | ||
Cutting accuracy | 0.1mm | ||
Power supply | 220V | ||
Way of drive | AC Servo | ||
X/Y-axis structure | Aluminum structure | ||
Cutting Head | Mode | 3-axis | |
Max. orifice diameter | 0.33mm | ||
Max. nozzle diameter | 1.02mm | ||
Z-axis step motor | 0.9N.M | ||
CNC Controller | 15 inch LCD monitor | ||
Support DXF and NC code file | |||
Software: Windows XP | |||
Resistance of the shoch and electro-magnetic | |||
The key function | |||
Forward & backward processing function | Even pace control function | ||
Small arcs speed auto processing function | Circle processing function | ||
Partial and smooth processing modes | |||
Abrasive Feeder | Max. inlet air pressure | 0.6Mpa | |
Min. inlet air flow | 0.028m3/min | ||
Abrasive capacity | 225KG | ||
Features | |||
Air valve to prevent jams and breakages | Self sealing | ||
Auto control with CNC auxiliary function | Slightly adjust the flow |
Dual-Core Waterjet Debut
APW pioneered “Dual-Core” waterjet, which integrated SIEMENS motor, imported REXROTH hydraulic pump and hydraulic valves assembly, American A&V intensifier, American high pressure tube and stainless steel water tank. This dual intensifiers design represents another landmark in APW history.
They has been widely used in all APW waterjet series. UP to now, APW is still the only waterjet manufacturer holding this advanced technology in China.
Imported components
We adopt the imported components like Rexroth hydraulic pump; USA intensifier; Siemens motor; Omron PLC; Yaskawa servo driver, Yuken direction control valves etc. The whole parts of intensifier is assembled in USA (not just some parts), most of the smaller parts are also imported from USA to ensure its good stability during cutting, durability and long working service life.
High pressure waterjet processing machine can cut almost any materials. Pure water jets can quickly and accurately cut soft materials such as rubber, foam and other gasket material. Abrasive water jets can cut almost any other material over a very wide range of thickness:
The features of waterjet glass and sheet metal processing machine
1. It does not cause heat effect or deformation or tiny cracks
2. It can cut any complex and flat figures
3. Narrow kerfs
4. Smooth incision
5. Minimize dust and toxic fumes, provide healthier working environment
6. It can be adjusted easily and quickly by the designs and materials
7. Low processing cost in unit time.
8. Components are avoid water permeate the composite materials
9. Drilling holes to avoid water permeate the composite materials
10 Reduce setting time and fixture cost
The cutting speed for CNC waterjet glass and sheet metal processing machine
The cutting speed of waterjet varies depending on the material, thickness, desired cut quality, water pressure and the machine itself configuration, Generally for APW waterjet, you could find the following speed just for your reference.
Material | Thickness(mm) | Cutting speed of 300Mpa pump(mm/min) | Cutting speed of 380Mpa pump(mm/min) |
Marble | 20 | 300 | 380 |
30 | 200 | 300 | |
Granite | 20 | 250 | 330 |
30 | 150 | 200 | |
Glass Brick | 12 | 800 | 960 |
Glass | 5 | 1200 | 1500 |
10 | 500 | 600 | |
20 | 350 | 420 | |
Glue Chipped Glass | 10 | 450 | 540 |
Sponge | 50 | 5000 | 6000 |
Foam | 50 | 5000 | 6000 |
Wood | 10 | 1000 | 1200 |
50 | 200 | 240 | |
Steel | 2 | 600 | 720 |
4 | 400 | 500 | |
6 | 300 | 420 | |
8 | 200 | 300 | |
10 | 120 | 200 | |
15 | 75 | 120 | |
20 | 30 | 50 | |
60 | 12 | 20 | |
Laminates | 10 | 1500 | 1800 |
Aluminum | 5 | 350 | 500 |
Copper | 5 | 350 | 420 |
Glass Fiber Reinforced Plastic | 2 | 1200 | 1500 |
All-Powerful Science & Technology Stock Co.,Ltd, a Sino-US joint venture, which was established at 2001 and located in the Export Processing Zone of Liaoning Provence. APW is the largest new high-tech enterprise integrated the research and development of ultra-high pressure water jet cutting machine, and an important base for developing high-end ultra-high pressure water jet industry of China.
Our mission is to help our customers solve their manufacturing challenges and achieve their highest level of productivity, precision and accuracy.
High pressure waterjet glass and sheet metal processing machine will be packed in standard packaging, which suitable for long distance ocean transportation and well protected against damage, moisture, shock, rust and handling.
CNC high pressure waterjet glass and sheet metal processing machine have got the consistant high praise from the customer at home and abroad during the 15 years development, there are many successful stories related to APW waterjet stone cutting machine, we are looking forward to seeing you in our picture wall.
1. What are the benefits of purchasing a waterjet comparing CNC plasma or a laser ?
Versatility
Abrasive waterjet can cut almost anything – from metal to stone to glass to composites to ceramic.Laser and plasma cut with heat, and so can only cut materials that have the right thermal properties. Metal is almost always the target material in industry for these heat-based processes. And mild steel is almost always the metal that is cut by them. In addition, plasma can only cut things that are electrically conductive. To optimize laser and plasma cutting, change to gasses is required. No change to waterjet parameters, except speed, is usually required for any material.
Thickness
Waterjet can cut very thin and up to 150mm (sometimes more) of any metal, glass, stone, composite, etc.
Laser cuts very thin and up to 20mm.
Plasma cuts from about 25mm up to 30mm.
Edge finish
Nothing cut by a plasma or laser will be as high of quality of an edge as a waterjet. We leave behind a smooth edge. No heat affected zones or mechanical stresses are introduced. The plasma and laser cut with heat (we cut with supersonic erosion). Plasma and laser therefore will leave behind a heat affected zones, mechanical stresses, and especially with plasma, dross 'drips' on the edge.
Please contact us for more information of our water jet cutting machine.
2. What kind of material does your machine can cut?
There are plenty materials our water jet machine can cut , such as metal stone glass foam plastic rubber, ect.
4-axis was professionally designed for mable pattern and medallion.
5-axis was professionally designed for 3D materials.
3. What's your machine's max.cutting thickness?
The max.cutting thickness of our waterjet depends on the materials you cut .
Generally speaking, the thickness of our water jet cutting machine can be up to 150mm, virtually Z constraint is the only limit to thickness.
More information about APW waterjet cutting machine price please contact us at hotline: +86-024-24699053