Usage: LBW2200PC Vertical Automatic Insulating Glass Gas Filling Inside Flat Press Multifunction Production Line is a high-efficiency insulating glass processing equipment. This line can achieve the Europe gas filling standard and satisfy all aspects of customers’ demands with advanced technology, high production efficiency and complete functions. It is a better mass production equipment to produce insulating glass with high automatic degree, high efficiency, easiness of operation and maintenance.

Structure and Function for Each Part

This production line is composed of feed section, washing and drying section, transition and storage section, light inspection section and spacer bar location section, outside assembly section, inside flat press section, and storage section.

This line is controlled by PLC and realizes the automatic control and frequency control of the motor speed of the whole line. It adopts advanced assembly technique and solves the problems of uneven press and misplacement of the glass. The assembly section adopts limit switch and cylinder tank whose travel distance can be adjusted, making the operation easy and the location precise and the movement reliable.

The structure and function of each section are as following.

1) The entire machine’s operation uses the man-machine contact surface (it has Chinese and English languages):
Operates direct viewing and convenient, the running status is dynamic demonstration, the frequency conversion velocity modulation; the maximum speed may amount to 45 meters/Minute.

2) High production efficiency: The big glass can move at the full speed, the small glass is possible to stop in storage area, and stay at the storage area temporarily, also the clean glass may input continuously.
3) Conserves energy interrupted type automatic operation system:

Entire machine uses the energy conservation interrupted type automatic operation system, when glass movement to the photoelectric sensor of the end of the input conveyor, the brush, the water pump, the air blower will be start automatically, when the production is interrupted, the brush, the water pump, the air blower will automatically stop, the section of the equipment which was occupied moves in full speed, other parts which do not work are at the intelligence dormant state, so it is energy saving.

Secotion1: Feed Section:

  It is the first section of the line and its main function is to transmit the glass to the washing and drying section. The transmission is carried out by chains driven by the motor and the transmission speed is stable. It runs at the same speed of the washing and drying section and the speed can be changed by the inverter. It can avoid the back board bending and deformation, also can waterproof, avoid acid-base. LOW-E glass automatic diagnosis system can easily know whether low-E glass putting is right or not. When is wrong, the alarm will raise the alarm, and worker can change it immediately.

Section 2 Washing and Drying Part

Washing part:This part has three pairs of brushes (the material is high -temperature nylon wire ) and a pair of sponge roller. The brushes are driven by three synchronous motors separately and the movement is stable. Three pairs of tubular rollers type of hair brushes, use High Temperature Resistant and soft nature hair brush, fully guaranteed the coating glass especially the LOW-E glass layer stratification can’t be destroyed. 

Drying part: the air enters into the air knife from the top. The distance between the air knife and the glass should be adjusted according to the thickness of the glass in order to guarantee the drying effect. Air passage adopts the most advanced design and increase the drying speed and productivity.

Section3: Transition and Storage Section: 

 This section is used to transmit and store the glass to improve the work efficiency

     Section4. light inspection section and spacer bar location section

Aluminum frame Attaching

  This section is used to inspect the washing and drying quality of the glass. The lights are put perpendicularly with the glass and the back board is painted black. It is easy to check the washing and drying effect. When the back end of the glass passes the photoelectric switch, the transmission speed will increase automatically.

When the glass is sensed by the photoelectric switch in this section, the transmission speed will slow down. The glass will slowly touch the side gauge bar and stops. It makes the location precise and avoids the crash of the glasses because of high speed transmission. The position to put spacer bar is located automatically by location paws and the spacer bar should be stick onto the glass manually.

Section5.Outside Assembly Section

A line of optoelectronic switches for check the height of glass. 

7) These two wheels are controlled by Airtac cylinder, and they can easily push the glass tightly together.

8) The sensor can easily know the glass position and stop at right place when glass coming from the light and aluminum bar installation section.