Product Details

Device Configuration:
1. High-power 10kW CO2 cross-flow laser and 80,000 kcal chillers set one by one
2. Five-axis and four-linked laser processing machine, Siemens 802D CNC system
3. It is equipped with an integrating mirror to make the light spot uniform to satisfy the function of laser hardening heat treatment.
4. With powder feeding device to meet the laser cladding function

Specification

The product is composed with TFL-6K/10K laser source, specific 60000 calories water chiller, CNC processing machine tool, auto powder delivery machine, optical path system and CNC control system.

Model	GS-TFL-6K/10K
Laser source	TFL-6K/10K laser source/ semi-Laser source conductor laser source
Optical system	Fly optical path, Light path diameterφ70
Optical system	Manual type swing bald,Turning Angle±60°manual adjustment
CNC machine tools
model	2 M	2.5 M	3.5 M
Working area (mm)	2000600500	250010005000	35001000500
X, Y, Z axle working speed	0 - 5000 m/min
Location accuracy	±0.1 mm / 300 mm
Relocation accuracy	±0.05 mm
Horizontal rotating table
Max. chuck diameter	Three claw Φ500/center height 500mm	Four claw Φ630/center height 690mm	Four claw Φ630/center height 800mm
Rotating speed	0.5 - 15 rpm	0.05 - 5 rpm	0.05 - 5 rpm
Platform size(mm)	3860 * 1450 * 280	5560 * 1000 * 280	7000 * 1200 * 350
Center shaft	Bearing diameter Φ100-Φ350 one set	Bearing diameter Φ370-Φ630 two set s	Bearing diameter Φ370-Φ630 two set s
Max. Length of workpiece	2500 mm	3500 mm	4000 mm
Max. Diameter of workpiece	Φ 800	Φ 1350	Φ 1500
Max. Weight of workpiece	5 T	10 T	15 T
Control system	Siemens Siemens 828D AC servo motor

Laser Cladding Technology Features

1. Laser cladding can be precisely controlled, and the composition and properties of the cladding layer mainly depend on the composition of the cladding material;
2. The microstructure of laser cladding layer is dense, with few microscopic defects, high bonding strength and better performance;
3. The size and position of the laser cladding layer can be precisely controlled, and the width of a single laser cladding layer can reach 20-30 mm, and the maximum thickness of a single layer can reach more than 2 mm, so that the cladding efficiency and coating quality can be further improved;
4. The substrate does not require preheating, and the process is simple and reliable.
5. The laser cladding has no pollution to the environment and no radiation, and the working conditions have been greatly improved.

Hydraulic cladding after laser cladding

1.Domestic ordinary pillars are surface-plated to achieve anti-rust and anti-corrosion. Because the wear resistance of the plating layer is poor, its life is 1-1.5 years.
2.After the laser cladding process is adopted, the stainless steel coating is much higher than the corrosion resistance of the chromium plating layer and fully meets the wear resistance required by the work.
3.The use of cladding and remanufacturing in severely worn but unrecoverable pillars can reach or exceed the service life of new products of the original process, reduce column replacement and inspection time, increase production efficiency, and at the same time save a lot of funds.
4.The process is clean and environmentally friendly. It has extensive and far-reaching significance for building a conservation-minded society.

Company