Product Details

BCF EXTRUSION MACHINE FOR CARPET YARN

Product Description

1.1:Machine Model and Name
PET BCF machine.
1.2:range of applications:
Used for producing PET-BCF by processing of extruding, melting, spinning and drawing ,consisted of spinning machine ,drawed-winder

1.2.1:process:
Chips→ extruder→extruding head→melt pipe with static mixer→ spinning beam with oil heating →quenching delay→ quenching chamber → oiling system → feeding roller →migration nozzle→ 2 pairs of hot godet →textile jet→cooling pan→interlacing jets→ take-up winder → final product

1.2.2:air-conditioning
         quenching chamber:air temperature 18---20℃
         air pressure:              400-1000Pa±5Pa adjustable
         relative humidity :       60-85%±2%
         air conditioner temperature :temperature 25~28℃±0.5℃
         temperature of electrical control shop:emperature 22℃±2℃
consumption of compressed air: 10Nm³/min(1.2MPa)
1.2.3: products reference and capacity
    reference :
     denier range:                       1200-1400D/BCF YARN

  capacity:
      capacity calculated by following references:
No. of spinning position:   4 /pos.
ends of spinning :          2ends /pos
annual workdays:          330days
  efficiency:                       0.93%
   1200-1400de:(1200-1400)×1500×4×2×1440 ×0.93    =2.14-2.50ton /per day

9000×1000×1000
1.2.4:main technological parameter :
finished denier 1200-3000D

No of pos 4 pos
     spinning speed :       1500-1800m/min
      process speed : 1500---1800m/min
ends each gauge :    2ends /pos
1.2.5: some main technical specification :
      mode of extruder :   horizontal
     specification of extruder:105   L/D=25
controlling mode : AC inverter
      mode of spin beam:        one-side
      No of beams : 4pcs/ per line
      No of pos.:   pos./beam
      No of ends: 2ends/pos
      mounting distance:                1500mm
    specification of meter pump: 2×10cc/rev
      No of pump:           2pcs/pos
      No of transmission device for meter pump :2pcs/pos
      mode of spin packs:             cylinder shape top-mounted
  No of spinneret :                     1 pcs/spin packs
      size of spinneret :                 140mm
      mode of quenching chamber:  crossing blow
      winder mode :              SWBA600
      hot godet mode :   180X260mm

1.3 parameters of drawn winder equipment

No. Name		Quantity	Note
1.	3000 Take up frame	1set	S
		Height: 2200mm
		Width: 1200-1400
2.	3001 hot godet	3sets	S
		φ 190*350mm
		Temperature range: 0-190℃
		Motor power:2.2KW
		Heating power:4.5KW
		Max.speed:1800m/min
3.	3002 cold godet	2sets	S
		φ 150*260mm
		Motor power:1.5KW
		Max.speed:1800m/min
4.	3003 SR	3sets	S
		φ 60*260mm
		Max.speed:1800m/min
5.	3004 Puffed head three heads	1 set	S
		Max. Diameter: 1000D-3000D
6.	3005 Cooling plate	1set	S
		Diameter:φ 480
		Suction motor power:5.5KW
7.	3006 Control system	1set	S
		PLC:S7-200	Germany
		Inverter: Yaskawa Japan
		Touch screen: MCGS China

2. Pictures of BCF yarn making machine

Packaging & Shipping

Our Services

• We design, engineer and manufacture and customized the extrusion line.

• Choosing the right solution: In plastics manufacturing, process is everything. We carefully evaluate each project's requirements, weigh the options and recommend the best solution for the client.

• Training & Development: we offer extensive start-up assistance, comprehensive training. As well as Engineers for training and installation at our client’s factory

• Support: We support the client in all the stages of the project life cycle, as well as the constant spare parts supply in a time efficient manner.

Contact Information

Victor Fang

CissCo Machinery Co., Ltd.

Mob.: +86 15221346108 I Office: +86 2138726398/99

Email: sales02 @

Skype: cisscomachinery03

Web:

Add.: 30B, No.58 New Jinqiao Road, Pudong, Shanghai, China

please feel free to contact us if you have any question!