BCF YARN PRODUCTION MACHINE, EXTRUSION LINE FOR BCF YARN
USD $100,000 - $100,000 /Set
Min.Order:1 Set
EXTRUSION MACHINE FOR BCF YARN
1.1:Machine Model and Name
PET BCF machine.
1.2:range of applications:
Used for producing PET-BCF by processing of extruding, melting, spinning and drawing ,consisted of spinning machine ,drawed-winder
1.2.1:process:
Chips→ extruder→extruding head→melt pipe with static mixer→ spinning beam with oil heating →quenching delay→ quenching chamber → oiling system → feeding roller →migration nozzle→ 2 pairs of hot godet →textile jet→cooling pan→interlacing jets→ take-up winder → final product
1.2.2:air-conditioning
quenching chamber:air temperature 18---20℃
air pressure: 400-1000Pa±5Pa adjustable
relative humidity : 60-85%±2%
air conditioner temperature :temperature 25~28℃±0.5℃
temperature of electrical control shop:emperature 22℃±2℃
consumption of compressed air: 10Nm3/min(1.2MPa)
1.2.3: products reference and capacity
reference :
denier range: 1200-1400D/BCF YARN
capacity:
capacity calculated by following references:
No. of spinning position: 4 /pos.
ends of spinning : 2ends /pos
annual workdays: 330days
efficiency: 0.93%
1200-1400de:(1200-1400)×1500×4×2×1440 ×0.93 =2.14-2.50ton /per day
9000×1000×1000
1.2.4:main technological parameter :
finished denier 1200-3000D
No of pos 4 pos
spinning speed : 1500-1800m/min
process speed : 1500---1800m/min
ends each gauge : 2ends /pos
1.2.5: some main technical specification :
mode of extruder : horizontal
specification of extruder:105 L/D=25
controlling mode : AC inverter
mode of spin beam: one-side
No of beams : 4pcs/ per line
No of pos.: pos./beam
No of ends: 2ends/pos
mounting distance: 1500mm
specification of meter pump: 2×10cc/rev
No of pump: 2pcs/pos
No of transmission device for meter pump :2pcs/pos
mode of spin packs: cylinder shape top-mounted
No of spinneret : 1 pcs/spin packs
size of spinneret : 140mm
mode of quenching chamber: crossing blow
winder mode : SWBA600
hot godet mode : 180X260mm
1.3 parameters of drawn winder equipment
No. Name | Quantity | Note | |
1. | 3000 Take up frame | 1set | S |
|
| Height: 2200mm | |
|
| Width: 1200-1400 | |
2. | 3001 hot godet | 3sets | S |
|
| φ 190*350mm |
|
|
| Temperature range: 0-190℃ | |
|
| Motor power:2.2KW | |
|
| Heating power:4.5KW | |
|
| Max.speed:1800m/min | |
3. | 3002 cold godet | 2sets | S |
|
| φ 150*260mm |
|
|
| Motor power:1.5KW | |
|
| Max.speed:1800m/min | |
4. | 3003 SR | 3sets | S |
|
| φ 60*260mm |
|
|
| Max.speed:1800m/min | |
5. | 3004 Puffed head three heads | 1 set | S |
|
| Max. Diameter: 1000D-3000D | |
6. | 3005 Cooling plate | 1set | S |
|
| Diameter:φ 480 | |
|
| Suction motor power:5.5KW | |
7. | 3006 Control system | 1set | S |
|
| PLC:S7-200 | Germany |
|
| Inverter: Yaskawa Japan | |
|
| Touch screen: MCGS China |
2. Pictures of BCF yarn making machine
• We design, engineer and manufacture and customized the extrusion line.
• Choosing the right solution: In plastics manufacturing, process is everything. We carefully evaluate each project's requirements, weigh the options and recommend the best solution for the client.
• Training & Development: we offer extensive start-up assistance, comprehensive training. As well as Engineers for training and installation at our client’s factory
• Support: We support the client in all the stages of the project life cycle, as well as the constant spare parts supply in a time efficient manner.