China manufacturer best price wood charcoal carbon furnace wood charcoal carbonizing machine  

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Wood charcoal carbon furnace description

Carbonizing is also know as dry distillation, this is a process of turning solid fuel into charcoal in a thermal chemical process.

In this process solid fuel, such as wood, coal are decomposed into gas(coal gas), liquid(tar oil), and solidity(charcoal/coke). The final tar oil and gas are overflow from the charring stove(can recycle)and the charcoal should remove by manual labor out the stove.

1.Airflow carbonization furnace in high carbonization rate and high output charcoal.

2.Energy saving,1000 kg charcoal only need 30kg firewood or 15kg liquid gs for heating the carbonization furnace.

3.Smokeless, For our carbonization furnace have little pollution, because our airflow carbonization furnace have purification tank and 95% smoke will be reuse for heating the stove again.

4.The airflow carbonization furnace is easy loading and unloading. we will also send you some steel basket for you to loading and keep good look for the final charcoal.

Structures of wood charcoal carbon furnace

It includes furnace body, furnace cover, heating chamber and exhaust shaft four parts.

The body is made of resistant high temperature steel plate, not easy to deformation and oxidation, also good insulation properties.

The carbonization inner tank and furnace body are seperated, one furnace can equip with multiple inner tank, so it can realize continuous production.

The hoist with steel frame, because as we know, when finished the carbonization, the temperature of inner furnace is very high, can arrive 400 degree Celsius, besides, just single inner furnace weight 400kg, if adding the weight of charcoal, much heavier, so it will be very convenient if using a hoist.

Features of wood charcoal carbon furnace

1.High carbonization rate ,no smoking ,little pollution,high efficiency.

2.Newly developed carbonization kiln,which can dry the materials with the superfluous energy produced in the charring process.6-8 hours per stove and can work continuiously.

3. The tube of fume extraction will recycle the gas-flow which come from  the carbon basket during the charring process for continue warming the stove ,and it will save 70% energy consumption and recycle 95% smoking.

Application of wood charcoal carbon furnace

All kinds of biomass material: Friut Husk,Wood Scraps and Crop Stalks,

Friut Husk---Rice husk, Coconut shell, Peanut shell/ Groundnut shell, Sunflower seed husk/shell, Palm kernel shell, Walnut shell, Almond shell, Pistachio shell etc..

Wood Scraps---Wood sawdust,Forest farm & furniture factory scraps, Wood shavings, Wood chips, Tree branch, Bamboo scraps, Sugarcane bagasse, Distillers grains, Coffee grounds, coco husk chips, Waste from beer breweries, Empty Fruit Bunch etc.

Crop Stalks---Plants straw, Crop residues, Soybean straw, Wheat straw, Cotton straw, Corn stalks, Sorghum stalk, Maize Cob/ Corncob, Sorghum husk/ shell/hull, Potato grass, Dead leaves etc.

Materials requirements

Particle size is less than 50 mm, water content <25% of biomass particles can feeding into the type A carbonizing directly, such as: sawdust, rice husk, shell, palm shell, peanut shell, bamboo shavings, shavings etc.; 

When you carbonize larger raw materials (Particle size more than 50 mm), such as branches, bark, coconut shell, such as straw, hemp pole, peduncle, need to crush it into less than 50mm pieces firstly; If water content is more than 30%, you can choose type B machine for production.

Working principle of wood charcoal carbon furnace

1.Heat
After sealing work, use wooden wastes or gas to heat furnace. Primarily, 10 minutes big fire to burn, when the temperature reaches 90 degrees centigrade, turn to use slow fire to heat. It takes 80-120minutes for this process to reduce water vapor from your materials.

2.Pyrolyse
Keep heating, when the temperature reaches 180-235 degrees centigrade for 3-5hours, it will produce gas from this process. Reuse this gas as fuel to heat. The whole process is about 8hours. When the temperature reach highest and it reduces, the dry distillation process will finished.

3. Cooling
Hang the Inner pot outside, and seal the pipes of cover. Let it cool naturally. Cooling time is longer, the quality of charcoal is good. When the temperature lowers than 50 degree, you can take charcoal out. Otherwise, the charcoal will burn again when met oxygen of air.

Technical parameter of wood charcoal carbon furnace

Wood charcoal carbon furnace shipping

Usually, due to large volume, the carbonization furnace is loaded in 20GP standard container. 

FAQ

(1)What is your business model? Trading company or factory?

We are a 30 years factory, all our machines are manufactured by ourselves, factory direct sales, product quality and after-sales service can be guarantee.

(2)What is the carbonization rate?

This carbonization rate can reach 99%.  

(3)Could you offer complete briquette machine production line?

Yes, we will allocate suitable production line, according to your special requirement, such as crusher, conveyor, dryer, briquette machine, etc.

(4)Where is your factory located? How I get to?

We are located in Gongyi city, Henan province, China, you can come here by air or train.

The nearest airport is Zhengzhou Xinzheng International Airport, and the Airport Code is CGO

We will pick you up at airport. Welcome to visit our factory.

Our service

Pre-sale:

1. Suggest to client suitable raw material, final product capacity.

2. Introduce machine's structure and features in detail, explain the price component;

3. answer client concerned questions.

After-sale:

1. Start production as soon as receiving down payment.

2. Send photos of machine in manufacturing and finished photos to client, for your better learn about the machine's condition.

3. Delivery machine in time, taking photos during loading, so you can "remote monitoring" your goods.

4. Documents and certificate available in time.

5. Manual documents available. Engineer can be sent to client site for installation instruction.

Our company

We are a 30 years factory, has 30 years manufacturing experience and 6 years exporting experience. Our factory are specialized in charcoal machinery, briquette machinery and mining equipment.

 Until now we have many customers come from different countries: 

Asia countries:  Philippines, Vietnam,Thailand, Malaysia, Singapore, Indonesia,  Bangladesh, India, Pakistan, Sri Lanka, Kazakhstan, Uzbekistan, etc. 

Afghanistan, Iran, Iraq, Jordan, Lebanon, Saudi arabia, Turkey, etc. 

Euopean countries: Russia, Spain, Romania, Bulgaria, greece, etc. 

African countries: Egypt, Libya, Sultan, Tunisia, Algeria, Kenya, Tanzania, South Africa,etc. 

Oceania countries:  Australia, New Zealand, etc. 

America countries: Mexico, Venezuela, Chile, Brazil, Argentina, etc. 

If you have any other questions about the machine, please send the inquiry. Contact with me at any time!