Corn syrup producing machine glucose syrup production equipment
USD $200,000 - $2,000,000 /Set
Min.Order:1 Set
Kaifeng Sida Agricultural Products Equipment Co., Ltd.
Corn syrup producing machine glucose syrup production equipment
Features of corn syrup machine:
1. All stainless steel 304 cover meets to GMP standard.
2. All processing is non-pollution
3.The syrup production line can transfer rice/corn powder to glucose syrup directly. It can save a lot of cost.
4. Our equipment controller is easy to manipulate.
5. Low energy & water consumption & customized
6. After-sales Service Provided Engineers available to service machinery overseas for one year
We ues double enzyme with no pollution and many by-products that you can make money with them too. All starch,rice,corn can be used to make glucose syrup.We can give you the sincerely promise about our syrup production line equipments.
The process of corn syrup machine:
1. Mixing system
Add equal water and corn flour into the mixing tank, then mix moderate enzyme, keeping a certain temperature to wait for material to make physical reaction;
2. Spraying and liquefaction system
After some time, the meterial is put into the spraying and liquification tank. Trough high spraying in regular time, the corn flour graduallly is transferred into syrup;
3. Plate frame pressing filter deproteinization system
The glucose liquor transformed in high temperature is put into the plate frame press filter to be pressed mechanically, discharging the glucose liquor, leaving corn protein inside the machine;
4. Saccharifying system
The filtered glucose liquid is put into the saccharifying tank, maintaining a specific temperature, adding moderate saccharifying enzyme. The saccharifying reaction is to begin after some time;
5. Decoloration system
The saccharified glucose liquor is pumped into the decoloration tank, adding acticated charcoal, holding a certain temperature. Generally, it needs twice to make the liquor transparent;
6. Plate-and-frame press filter decarburization system
The mixed glucose liquor with active charcoal is pressed by the pressing filter to get white transparent glucose liquor;
7. Ion exchange system
The pure glucose liquid is pumped into the ion exchage column, other ions included in the liquor are absorbed by resin to get edible syrup;
8. Triple effect evaporator
The gucose syrup is pumped into the triple effect evaporator to discharge excessive moisture instantly, improving the density of glucose syrup;
9. Single effect evaporation system
The main function of single effect evaporator is to get high density glucose syrup from 80% to 84%;
10. Final glucose syrup storage tank
Its unique function is to keep the density of glucose syrup better, convenient for productiong and transportation.
Picture of corn syrup machine:
3.The by-product produced by corn syrup machine
Per day transfer 100T corn to corn starch Material balance sheet | ||||
Item | Row material | Moisture | Yield percentage |
Final product |
Row material | Corn | 14% |
| 100 T |
Product | Starch | 14% | 63%-65% | 63-65 T |
By product | Germ | 8% | 6.5% | 6.5 T |
Corn oil |
| 2.6% | 2.6 T | |
Corn oil cake | 4% | 3.6% | 3.6 T | |
Protein | 10% | 6% | 6 T |
Finish product sample:
1.Turn-key plants for the production of wheat starch, corn starch, potato starch and starch derivatives such as glucose, fructose, crystallized glucose, sorbitol, etc.
2.Professional engineers with ample on-the-job training experience.
3.Equipments are made of stainless steel, one year warranty, life-long maintenance.
We Sida Agricultural Products Equipment Co.,Ltd, is a special enterprise with research and development, production of agriculture products deep-processing complete equipment. Possessing fixed assets of RMB 6.6 million, covering an area of 33,335 square meters, with an annual production value of RMB 50 million, the company has got a lot of awards. Owned 11 national practical patents, it passed the accreditation of ISO90001 (international quality management system certification).
1. Q: If I want to know the price, what info should I provide?
A: You should inform us some basic info , such as: raw material, final product, input capacity or output capacity, specifiction of material and product, etc.
2. Q: If I already have a production line, can I add some machines to increase the capacity?
A: That's viable, pls contact us and we can help you find a suitable solution.
3. Q: How about the installation and commissioning?
A: We can send our engineers abroad for the supervision.