High glucose/fructose corn syrup maize glucose syrup processing line
Corn syrup processing line
Glucose syrup is widely used in food and other industrial field.
The process of corn syrup processing line:
1. Mixing system
Add equal water and corn flour into the mixing tank, then mix moderate enzyme, keeping a certain temperature to wait for material to make physical reaction;
2. Spraying and liquefaction system
After some time, the meterial is put into the spraying and liquification tank. Trough high spraying in regular time, the corn flour graduallly is transferred into syrup;
3. Plate frame pressing filter deproteinization system
The glucose liquor transformed in high temperature is put into the plate frame press filter to be pressed mechanically, discharging the glucose liquor, leaving corn protein inside the machine;
4. Saccharifying system
The filtered glucose liquid is put into the saccharifying tank, maintaining a specific temperature, adding moderate saccharifying enzyme. The saccharifying reaction is to begin after some time;
5. Decoloration system
The saccharified glucose liquor is pumped into the decoloration tank, adding acticated charcoal, holding a certain temperature. Generally, it needs twice to make the liquor transparent;
6. Plate-and-frame press filter decarburization system
The mixed glucose liquor with active charcoal is pressed by the pressing filter to get white transparent glucose liquor;
7. Ion exchange system
The pure glucose liquid is pumped into the ion exchage column, other ions included in the liquor are absorbed by resin to get edible syrup;
8. Triple effect evaporator
The gucose syrup is pumped into the triple effect evaporator to discharge excessive moisture instantly, improving the density of glucose syrup;
9. Single effect evaporation system
The main function of single effect evaporator is to get high density glucose syrup from 80% to 84%;
10. Final glucose syrup storage tank
Its unique function is to keep the density of glucose syrup better, convenient for productiong and transportation.
1.Our company and products
Established in 1994,the company researched,developed and manufactured series complete equipment:
(1) airflow crash dryer, vegetables dryer
(2) Potato,sweet potato,cassava complete starch equipment
(3) Wheat,maize starch complete equipment
(4)Use corn(with by product highly nutritious corn protein ),break rice, glucose syrup production line to transfer glucose syrup,maltose syrup making machine
(5)High fructose corn syrup(F-42) glucose syrup making machine
The choosing of material is depended on you,you can choose stainless steel or carbon steel.And our corn syrup processing line is absolutly with no pollution,so don't worry about the sewage.
And our corn syrup processing line use double-enzyme method to make rice syrup.
2. Corn glucose is widely used in many fields, like food, medicine, paper, etc. Traditional method is processing starch to glucose, in consideration of high cost of starch, more and more people turn to process glucose from corn or rice. We adopt the newest double-enzyme method to process broken rice, the product is clear and of high quality, customers can also get protein dreg for animal feed.
3.The by-product produced by corn syrup processing line
Per day transfer 100T corn to corn starch Material balance sheet | ||||
Item | Row material | Moisture | Yield percentage |
Final product |
Row material | Corn | 14% |
| 100 T |
Product | Starch | 14% | 63%-65% | 63-65 T |
By product | Germ | 8% | 6.5% | 6.5 T |
Corn oil |
| 2.6% | 2.6 T | |
Corn oil cake | 4% | 3.6% | 3.6 T | |
Protein | 10% | 6% | 6 T |
Every part of corn syrup processing line:
Finish product sample:
1.Turn-key plants for the production of starch and starch derivatives such as glucose, fructose, crystallized glucose, sorbitol, etc.
2.Professional engineers with ample on-the-job training experience.
3.Equipments are made of stainless steel, one year warranty, life-long maintenance.
We Sida Agricultural Products Equipment Co.,Ltd, is a special enterprise with research and development, production of agriculture products deep-processing complete equipment. Possessing fixed assets of RMB 6.6 million, covering an area of 33,335 square meters, with an annual production value of RMB 50 million, the company has got a lot of awards. Owned 11 national practical patents, it passed the accreditation of ISO90001 (international quality management system certification).
1. Q: If I want to know the price of syrup processing line, what info should I provide?
A: You should inform us some basic info , such as: raw material, final product, input capacity or output capacity, specifiction of material and product, etc.
2. Q: If I already have a production line, can I add some machines to increase the capacity?
A: That's viable, pls contact us and we can help you find a suitable solution.
3. Q: How about the installation and commissioning?
A: We can send our engineers abroad for the supervision.