Advanced high fructose syrup syrup production line processing equipment producing machinery
What is high fructose corn syrup ?
High fructose corn syrup (HFCS) (also called glucose-fructose, isoglucose and glucose-fructose syrup) is a sweetener mainly made from corn starch that has been processed by glucose isomerase to convert some of its glucose into fructose. HFCS is used worldwide as a sweetener as it is easier to handle than granulated sugar, and since the price of the raw material, corn, is more stable due to government subsidies and a wider worldwide base of production, than sugar cane.
How to produce the high fructose corn syrup ?
Although fructose is found naturally in fruit and in honey, these are not the source of fructose that is added to glucose in producing HFCS. It’s actually more chemistry: Fructose is a structural isomer of glucose – they are both molecules with the same number of atoms for carbon, oxygen, and hydrogen, but they are arranged a bit differently. Using a specific enzyme called Isomerase, the glucose syrup is converted into fructose. The conversion is stopped when the correct proportion is reached – HFCS42 or HFCS55. For saving the starch production equipment cost , our factory has research and developed the new technology , we can produce the glucose syrup from corn or broken rice directly without pollution .Then use the glucose syrup produce the high quality fructose syrup . Our new technology can reduce the production cost than proeucing fructose from starch , the investor will have greater profit margins .
The simple process flow of high fructose corn syrup production line
Process Description of High fructose corn syrup Processing plant
1.Size mixing and liquidation:
Corn flour or rice flour is mixed with water and adjust PH value. After size mixing, it is added high temperature liquefying enzyme, and then reaches spraying liquidator through slurry pump. The temperature after spraying is controlled at 100--110°C, and the time for heat preservation is 60min, then the second spraying temperature is 120-125℃.
2. Press filtration system:
After destroying the enzyme , the syrup will pump the press filtration system to removes the protein and the firber of corn(rice) . It will get the the by product protein feed .
3.Saccharifying:
It utilizes saccharifying enzyme, and saccharifies when the mash temperature reaches 58-60℃. It goes to the next section upon reaching the required DE value.
3.Liquid glucose decoloration:
After twice times active carbon decoloration process, it can remove coloring matter in the liquid glucose.
4.Press filtration system:
After decoloration the liquid glucose mixed with actived carbon will pump into the press filtration system to remove the active carbon , then it will get the clear liquid glucose syrup.
5.Ion exchange:
It adjusts the liquid glucose temperature and PH value and cools temperature before exchange. The liquid glucose pumps into ion exchange system for desalination and remove the ash on the liquid glucose.
6.Concentration:
After desalination, under vacuum conditions, the liquid glucose is heated for evaporation. When the liquid glucose concentration reaches the range that the technology requires, then it cools the temperature and enters into the next section.
7.Isomerization section:
After adjusting acidity, concentration and the microelements of the syrup, it enters into the heterogeneous column. Under the immobilization isomerase effect, it isomerizes glucose into fructose and produces 42% original syrup.
8.Syrup refining:
We process the original syrup by second time decoloration, refining exchange, secondary concentration, compound preparation, and temperature adjustment, then pump it into the finished products tank for storage. The finished product is F42 fructose syrup.
The rice fructose and the by product rice protein from broken rice fructose production plant
The corn fructose and by product corn feed protein from corn fructose production plant
Some Finished Project Picture Show
Loading containers photos of fructose syrup processing line equipments
Kaifeng Sida Agricultural Products Equipment Co.,Ltd is professional manufacturer for production of agriculture products deep-processing complete equipment. Possessing fixed assets of RMB 6.6 million, covering an area of 33,335 square meters, with an annual production value of RMB 50 million, the company has got a lot of awards. Owned 11 national practical patents, it passed the accreditation of ISO90001 (international quality management system certification). Mr. Zhang Shiling, vice-chairman of CCOIC Henan, president of Kaifeng Sida Agricultural Products Equipment Co.,Ltd. It is the R&D base of agricultural products deep-processing complete equipment of Technical Institute of China Agricultural University.
Beside supply complete set equipment of the fructose syrup processing line , we also supply service as below :
1. Provide workshop layout design of the plane, elevation.
2. We will dispatch the experienced technical personnel to supervision of installation, commissioning on site .
3. We will send the qualified technical personnel to make the guide and training plan. The place for Technical training is the End-user’s site.
1. What is the raw material for producing the fructose syrup ?
Reply : Corn , broken rice and all kinds refined starch can be used to produce fructose syrup.
2. What is your fructose syrup production line output capacity ?
Reply : From 0.5 ton per hour to 20 ton per hour . We can design new fructose syrup production line according to the customer special requirements.
3. What is your fructose syurp production process duing producing the liquid glucose , acid process or acid -enzyme process or double-enzyme process ?
Reply : Our liquid glucose production process is double-enzyme process . Only this kind process can produce glucose from corn or broken rice directly . Only this process can produce the very high value DE glucose for producing the fructose syrup .
4. What information should i supply when i send inquiry to you ?
Reply : The information should included : raw material used to produce the fructose syrup ; the capacity of the fructose syrup processing line you interested in ; final product fructose content ( F42 or F55) and the budget you plan invest for this fructose project .
5. How can i contact with you if have inquiry ?
Reply : Please find my contact information in below picture . Welcome you contact me for more information .