Specifications

flatbed cutting laser filter machine
1.clean cut edge,auto sealed
nveyor table
3.automated processing
4.mark pen

Flatbed Cutting Laser Filter Machine with Automatic Feeding

 

Laser cutting systems for the processing of filters, filter materials, filter mats

Why Laser in Filter Industry:

• Automatic sealing of cutting edges prevents fringe
• No tool wear - no loss of quality
• No material fixation required due to contact-free and force-free processing
• Complete exhaust and filtering of cutting emissions possible
• High precision and accuracy of repeatability
• Automated production process with conveyor and feeding systems
• High flexibility in daily service due to various additional options
• Marking systems in various variants

Filter material Dust-free Cutting by Laser

Modern filter materials are used for separation of products hazardous to the environment. In many cases the separated material is the intended product. Therefore the used filter materials as for example felts, fleece, paper and other fabrics have to be designed accordingly. Cutting of such fabrics with conventional methods is very complex, dust-intensive and costly, as the cutting edges often fringe and therefore an additional cutting edge has to be considered right from the beginning. Here the laser cutting system offers many advantages as for example immediately sealed cutting edges, no fringe, almost no dust and an optimal material utilization.

 

Filter material

Woven fabrics for mechanical separation of solids and liquids are frequently manufactured for technical processes, and are often in continuous operation. Whether for the separation of contaminants or for cider plants in food production - filter media are always needed. Individual filter and large filter manufacture, as well as immediate availability of the materials for the operators are arguments enough for favoring the specific use of laser technology. Typical filter media are:

Polyethylene (PE) Polypropylene (PP) Polyester (PES) Polyamide (PA) Fibre glass Fabric Paper Felt

Filter industry

filter fleece, pressure belt filters, vacuum filters, round bag filters, bag filters, basket filters and bio-filters.

 

Laser cutting of textiles compared with punching and knife cutting

Compared with traditional (heat) blade cutting, Laser has some remarkable advantages:

1. No mould --- fast, no waste on moulding

2. Save labor cost --- reduce the cost and risk on employees

3. Clear of cutting edge --- due to the cooling from laser head

4. Higher efficiency --- the cutting speed can reach 350mm/s (21m/min)

5. No tool wear --- save consumable cost

	Laser Cutting	Traditional Heat Blade
Working flow	1. Using the .dxf or .ai or plt format file which from the customer for machine software directly. 2. Set the cutting parameters. (speed, power and air pressure for good quality) 3. Press “start” button on machine. Then the machine will do mark and cutting automatically. (usually one person enough. Actually one person can control two or more machines)	1. Preparing the wood mould (manually. Usually it needs half day at least for new model ) 2. Cut the material into square (usually two persons will do it. In order to save time) 3. Cut holes on the square (usually one person do it. sometimes two, this depends on the size of square) 4. Mark some circles for sewing (usually one person)
Conclusion	For whole product only 1 person No tool wear	For whole product usually 4 persons Tool wear around 7-14days.

 

Golden Laser - URANUS Series Flatbed Laser Cutting Machine

Laser Cutting Machine for Filter, Demo Video: http://youtu.be/3b9WJPI20vs

  Laser Cutting Machine Feature  

1. Open-type wide area laser cutting flatbed.

2. Vacuum absorb conveyor working table with auto-feeding device, Fast and continuous cutting.

3. The cutting system can do overlong nesting and full format continuous auto-feeding cutting.

4. Smart nesting software is optional, it can do fast marker making in the most material-saving way.

5. 5-inch LCD screen CNC system. Supporting multiple data transmission. Enabling offline or online operation.

6. It is open design for simple, convenient and visual operation. Long focus to meet the needs of thick material cutting.

7. Following top exhaust suction system to synchronize laser head and exhaust suction system; good exhaust effects; saving energy.

8. CCD camera recognition system (optional) realizes automatic contour capturing cutting on the graphic of fabrics.

  Main Configuration  

• Working table size:

1600mm X 3000mm (63” X 118.1”)

2100mm X 3000mm (82.6” X 118.1”)

2500mm X 3000mm etc (98.4” X 118.1”)

• Laser Type: Co2 RF metal laser tube (100W / 150W / 200W)

                       Co2 DC glass laser tube (80W/100W/130W)

• Conveyor working table for continuous cutting

  Conveyor working table is used for textile machining and is particularly suitable for thin and flexible materials. It can be with auto-feeding device (optional) realizes high-speed continuous cutting on fabrics. By using this automatic material feed, filter material can be fed for laser cutting directly from the roll.

• Servo motor control system

• Offline control software which support AI, BMP, DXF, DST, etc

• 2 sets 3000W exhaust fan, 1 set 550W exhaust fan, Air blower

• Constant temperature water chiller

• 5’’ LCD display panel

• 220V/50-60Hz/single phase

 

  Optional Configuration  

• Auto-feeding device

The feeder realizes continuous cutting on fabric.

• Mark pen

The compressed air controlled pen system applies ink markings to the material

• Auto-recognition system

• Auto nesting software

• Multi-laser head

 

  What Golden Laser offers you?  

• Filter material cutting machining with laser technology by Golden Laser.

• We can customize laser machine exactly to the needs of your application through the modular design of our laser systems. You will receive from us a laser system specially configured for your requirements and designed to meet your needs which will arise in later use.

• Automated processes with laser system - Higher productivity, more economical working - save time and money

• Any kind of design we can estimated production, our software support .dxf .ai .plt extension file. So if you have any question please feel free to contact with us! We will recommend the best machine for you.

 

Laser Cutting Samples

Golden Laser Overview

Golden Laser Exhibitions Worldwide

• E.M.A.I.L:    info(at)
• Site:           
• YouTube Channel: /user/Goldenlaservideo

GOLDEN LASER main products: laser cutting machine, laser engraving machine, laser marking machine, laser welding machine, laser embroidery machine
More than sell laser machines, GOLDEN LASER offers customized laser solutions.
Looking for users and distributors all over the world.