Product Details

High Vacuum Deposition Systems/PVD gold plating machine/watches PVD machines

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Set up of arc deposition system:

Door

Chamber

High vacuum pumping system

Vacuum measuring and control

Fixtures moving system(Custom made)

Arc deposition cathodes device

Control unit of the system

Double Stainless steel liner set

High power arc power source

Bias power source

Iron frame

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This is a new arc ion plating system specially designed for tool coating. The vacuum chamber is a vertical barrel with a front door.

Vacuum Chamber:

Chamber cover can be disassemble and has a workpiece jig on it. There is a front door on chamber for loading and unloading of workpieces. There is one observation port on the door.

The chamber body and front door are whole water jacket structured and made of stainless steel.

There is a square-shaped flange hole for connection with vacuum system. On barrel bottom,

there are several flanges: one for installation of heater, two for gas supply and one for thermocouple.

Inside the barrel, there is a stainless neck bush to keep chamber clean. It is easily disassemble and convenient for regular clean.

The chamber is placed on a rectangle chassis which has gas supply system, side water cooling system, cables of system control and power supply. The chassis is made of carbon steel and painted with anti-corrosive paint.

Vacuum Degassing System

Vacuum system consists of following devices to meet requirement of pump down.

Rotary vane vacuum pump

Oil diffusion pump(ODP)

Roots pump

Besides pumps, the system also has valves, connecting popes,cryotrapping and instruments for measurement. Instruments for measurement is a thermocouple and ionization combined pressure gauge with pressure range 10^-3 Pa to 10^-4 Pa. It can switch from thermocouple gauge to ionization gauge automatically.

Gas supply system

Two or three kinds of gases can be inlet into the system for plating. Each inlet has necessary stop valve and control flow controller. Flow range is 0 to 500sccm for each inlet.

Heating System

The system has a tube-shaped heater and connected power

Temperature measurement

Temperature measurement is by thermocouple thermosistor placed inside vacuum chamber. It can detect environment temperature of chamber. For detecting surface temperature of workpiece, customer can choose infrared thermosistor.

Control System

There are two control systems for customer's choice: semi-automatic control or automatic control.

Advantages

Advantages of this machine(vacuum PVD coater):

1) Simple visual interface for the operator, process control system runs on Windows system interface and easy to use
2) Vacuum pump system efficiency, which increases productivity due to shorter batch times
3) High performance layer monitoring system is equipped for enhanced production result
4) Automated work cycle, which requires less workers per shift and training time, low production cost

5) Repeatable and reliable coating

6) Safter and Environmentally-friendly process guarantee

7) Highest yield

Coating properties:

• Excellent layer properties

• Longer lifetime

• Smooth surface
• Many bright, metallic colours, decorative or functional
• Excellent scratch protection

Order Processing

Packaging

When the machine is shipped, it is in un-assemble condition.

The packing is made up of steel, polywood sheet and thin fim, as well as pallet.

The solid packing can make sure you will receive a machine without destroy.

Our Services

Before sales:

Our engineers are ready to provide custom made design and recommendation for each customer's case.
We provide professional consulting service for PVD coaters and lines.
We also have set up good relations with the suppliers of relative consumables and parts for your needs.

After-sales

We will send the engineers to your place for installation, fine tune and for operation training.
We will provide troubleshooting service all lifetime.
The warranty period of the machine is 1 year.
We will contact you to ask for about the conditions of the machine in periodically.
We also provide the service for further extension on your existing machine.

Inquiry Guides

Dear Customer: :-)

Good day.

When you are going to send us a inquiry, in order to design the most appropriate machine for your project, please answer the following questions in your letter:

1. What is your product, its material and application

2. What is the possible max. dimension of your product

3. What is your desired productivity per 8 hours/shift.

The answers to the above question will help us a lot on designing or do the recommendation.

Please send the inquiry at the bottom of this page.

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Everything you need to prepare for running the PVD coating machine ESPECIALLY FOR FOR NEW USERS (Please check the specifcations of the involved machines with us)
Sort of machines	Vacuum Metallising Machine	Magnetron Sputtering Machine	Arc Deposition Machine
General needs	Cooling Water for the diffusion pump (Least): Chiller	Cooling Water for the diffusion pump, sputtering cathodes (More):Chiller	Cooling Water for the diffusion pump, arc cathodes, the vacuum chamber (Most):Chiller
	Compressor for the mecahnical pump	Compressor for the mecahnical pump	Compressor for the mecahnical pump
	Electricity Power (Ranges 50-120kW)	Electricity Power (Ranges 50-1500kW)	Electricity Power (Ranges 50-400kW)
Footprint	Please check with us for different designs	Please check with us for different designs	Please check with us for different designs
Materials for the process (Material)	Aluminum filament Tungsten filament	Target material: Titanium, Stainless steel, Chrome, Silver, Copper, Aluminum, ITO, etc	Target material: Titanium, TiAl, AlTi, Chrome, etc
Materials for the process (Gas)	-	Agron Oxygen, Acetylene, Nitrogen, etc (All the tanks for the gases need pressure reducing valves and gas pipes, connectors)	Agron Oxygen, Acetylene, Nitrogen, etc (All the tanks for the gases need pressure reducing valves and gas pipes, connectors)
Operators	1-2	1-6(can be batch type & continuous type)	1-2
Oils	Diffusion pump oil & mechanical pump oil	Diffusion pump oil & mechanical pump oil	Diffusion pump oil & mechanical pump oil
Pretreament machines for the substrates	a. Base varnish & topcoat painting&equipment(UV painting) b. Cleaning & dry	a. Base varnish & topcoat painting&equipment(UV painting) b. Cleaning & dry	a. Ultrasonic Washing Machine b. Polishing Machine(if necessary) c. Oven d. Pure water machine
Other items	Mentioned in the spare parts list	Mentioned in the spare parts list	Mentioned in the spare parts list