Name: AUTO BATCH PU FOAM BLOCK MACHINE
Brand: SUNKIST
Availability: InStock

Product Details

The SUNKIST SA-1BM AUTO BATCH PU FOAM BLOCK MACHINE

is fully automatic discontinuously produce rectangular and round blocks, also suitable for the production of flexible H.R. rigid and semi-rigid and visco Polyurethane foam blocks.

Taiwan Utility Model Patent M 509111

Certificate of Utility Model Patent ZL 2010 2 0294200.X / ZL 2015 2 0365048.2

Product Description

SA-1BM AUTO BATCH BLOCK FOAM PU MACHINE consists of mixing system with moving forward and backward device, chemical metering system with re-circulation system to control chemicals which are dosed from the chemical storage tanks through pipe work and pneumatic injection valve systems into the mixing barrel.

An adjustable timer controls the mixing time. As soon as the mixing time elapses, the hatch of mixing barrel will auto open to load the mixture smoothly into the mould and close the hatch, then can draw it backward to its original position automatically.

To put a level into the mould then after the foam block full rose, mould can be dismantled after moving out the block, then re-assemble the mold box for the next block production. Feeding Methylene Chloride is advisable for the density less than 13Kgs/cubic meters.

Technical Data

Output Maximum shot weight 150Kgs.

10 blocks or 1.5 tons foam can be produced by 3 operators and 3 mold boxes per hour.
Density between 16 and 50Kgs/cubicmeter is possible to achieve without any difficulty.

Working range

Maximum size of mold can be fed for rectangular blocks 300cm,width 220cm, and height 125cm.
Maximum size of mould can be fed for cylinder block is diameter 200cm, height 230cm.

Special Feature

Auti Batch Foam Block PU Machine can also add SA-1BVF Vacuum Foaming System conveniently to produce very low density foam block under 10Kgs/cubic meters with decent foaming quality under safe circumstance and can reduce the material cost.

When Feeding Methylene Chloride by working with SA-1BVF for density 8Kgs/cubic meters.

Batch PU Foaming with smart mold system for higier production.

Supply Scope

Foundation machine based and framework.
Chemical mixing barrel.
Polyol tank 1500 liter with valve and dosing system.
TDI tank 1000 liter with valve and dosing system.
Methylene Chloride tank 300 liter with valve and dosing system.
Mixer system.
TDI sub tank.
Pipe work, chemical storage volume and pressure gauge, temperature gauge.
Control panel.
Mould box.

Options

Increase mixing motor to be 15HP instead of 10HP
Silicone stream tank 25 liters made by stainless steel
Tin stream tank 25 liters made by stainless steel
Water stream tank 25 liters made by stainless steel
Pigment stream tank 25 liters made by stainless steel
Different polymer polyol stream such as HS100, CaCo3 etc
Different TDI stream
Chiller or heater unit for control chemical temperature
Cylinder mold box
Adjustable rectangular mold box
Smart mold system

More Product

Foam Machine

Cutting Machine

Rebonding Machine

Exhibition Picture

Company Information

SUNKIST CHEMICAL MACHINERY LTD
Our product range includes all foaming equipment, Flexible & Rigid Slabstock Flat Top High and Low Pressure Foaming machines with Vacuum or Carbon Dioxide process, Single Block Dispensers, all types of Cutting Machines, such as Auto Horizontal Cutters, Auto Circular Horizontal Cutters with vacuum tables, Vertical and Angle Cutters, CNC Contour Cutters, Long Splitter Loopers, Auto Rebounding Machines for rectangular or round blocks, Laminating Machines, Peeling Machines, Chipping Machines, Milling machines, Sealing Machines and machines for bedding industry, such as Spring Machines and Quilting Machines.
We are confident to provide any kind of machinery needed in the Polyurethane Foam Plant.
We have received over 48 patents and "IT'S VERY WELL MADE IN TAIWAN" is the symbol of our products and after-sales service. We love our work fervently and will continue to strive for the best.

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SUNKIST CHEMICAL MACHINERY LTD

Tel: 886 2 2395 6686

Fax: 886 2 2321 7266

Add: 10th , Fl., No.220 King Shan South Rd., Sec. 2, Taipei, Taiwan

Website: .tw

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