Shot Blasting Machine ---- Auto Blast System Quality Choice
USD $1 - $14,850 /Set
Min.Order:1 Set
Qingdao Qingzhu Foundry Machine Co., Ltd.
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Shot Blasting Machine ---- Auto Blast System
In order to recommend machine to you , please tell us as followings:
1. What is your workpiece and the material and the shape ?
2.The Max. Length/Width/Height of the workpiece and the MAX./MIN.weight of your workpiece ?
3.The productity you need to blasting the workpiece ( how many T or piece per day or per month?)
4. The power supply you need( Our China :380V, 3PH, 50HZ)
5. Better to send us the workpiece photo or drawing.
Our Auto-Blast Systems are designed to descale and remove rust from Steel plates and structural shapes (Such as Pipes, Beams, Angle Bars, Bulb Plates, etc) before or after fabrication, for all sizes.
The Auto-Blast system features:
Auto Feed Conveyor with Variable Speed Control
Choice of Vertical or Horizontal Systems
Heavy Duty Blast Wheels
Efficient Abrasive Recycling Systems
High Capacity Dust Collector
Externally replaceable Vestibule Seals for easy Maintenance
Designed for use with recyclable long-lasting Steel Abrasive for reduced Operating Cost.
Automatic Painting Chamber
Auto-Blast systems are the perfect solution for customers who require the Blasting-Painting of Plates and Structures of medium-to-high volume on a regular basis, avoiding the need for Open-Blasts (or Manual Blasting), eliminating environmental pollution and high labour cost associated with manual blasting.
SHOT BLASTING MACHINE Appliation :
1.Agriculture industry
Shot blasting:tractor components,water pumps,farm implements,etc.
2.Automobile industry
Shot blasting:engine blocks,cylinder heads,break drums,etc.
3.Building & infrastructure industry
Shot blasting:structural steel,bars,transmission & television towers,etc.
4.Transportation industry
Shot blasting:engine blocks,axle & crank shafts,diesel engine components,etc.
5.Oil & gas industry
Surface preparation:pipes coating with paper,cement,epoxy,polythene,coal tar,etc.
6.Mining industry
Shot blasting:bulldozer,dumpers,crushers,land fill equipments,etc.
7.Foundry industry
Shot blasting:automobile,tractor,scooter & motor cycle components,etc.
8.Aluminum casting industry
Shot peening:automobile,scooter & motor cycle components,etc.
9.Forging industry
Shot blasting:crank shafts,connecting rods,torsion bars,other forged components,etc.
10.Railway industry
Shot blasting:side frames,bolster,couplers,rail wheel,entire coach,etc.
11.Electrical industry
Shot blasting:motor body,transformer tank,transmission tower,etc.
12.Energy & power industry
Shot blasting:sturbines,boilers,switch gear components,wind mill blades,column,etc.
13.Stainless steel industry
Shot blasting:strips,angles,channels,pipes,tee,etc.
14.Aviation industry
Shot peening:jet engine,blades,propeller,turbine,hubs,land gear components,etc.
15.Shipyard industry
Shot blasting:steel plates,angles,channels,beams,etc.
16.Steel mill industry
Shot blasting:strips,angles,channels,pipes,tee,etc.
17.Air polution control equipments
Applications:foundry,carbon black,furnace,cupola,etc.
18.Ceramic/paver industry
Applications:antiskid,footpath,hospital,government buildig,public places,etc.
The Introduction of Steel Plate Pre-treatment Line
The steel plate is conveyed to the rain and dirt blowing and scratching device to remove the dirt and water on the surface ,after that ,send into the pre-heating system to remove the water and
oil on the surface ,Then conveyed to the sealed shot blasting room by the rollers. The steel balls (casting steel ball or cut steel wire) are shot against the surface of steel plate after acceleration of high-speed vane wheels in the shooters in order to get rid of the rust, taint and oxide skin off the surface of the work piece by percussion and scratching. The steel ball and dust accumulated on the surface of the steel plate is cleaned away by high-strength nylon brush, steel ball recollecting spiral and high-pressure air pipe. The shot-blasted steel plate is further conveyed to the painting
room, the primary paint is applied to the surface of the work piece by the painting guns mounted on the upper and lower painting trolley, then the work piece is fed into the drying room. Then
quickly send out the work piece when its paint film reaches finger-felt dry level.
Technological Process of Steel Plate Pre-treatment Line
The adhesive force of the paint film is improved due to certain roughness produced after shot blasting; thus improve the anti-rust-ability and surface quality of the steel plate.
Main Technical Parameters
No. | Item | Parameters | ||
1 | Applicable Work Piece | Steel Plate | Width: ≤4000mm | |
Profile Steel | Max. Height: 400mm | |||
2 | Max. Bearable Load of the Roller | 2000 kg/m | ||
3 | Speed | Conveying Speed of Roller: 1~8m/min | ||
4 | Shot Blasting Material | Cutted Steel Wire or Casting Steel Ball (Φ1.2~Φ1.5mm) | ||
5 | Annual Productivity | about 100000~130000T | ||
6 | Material Quality of Steel Plate and Profile Steel | Steel Level A,B,C,D,E for the boat ,and AH32,AH36,DH32, DH36, EH36 Angle Iron,H shaped steel,ball-flat steel ,circle steel,square steel | ||
7 | Processing Results | Surface Cleanness | ISO8501-1 1998 Sa2.5 Level | |
Surface Roughness | ISO8503-2 40~75μm | |||
Paint Film | Dried Thickness: 15~25μm | |||
Film Quality :Smooth, no missed painting, no dripping. | ||||
8 | Consuming Rate | Electric Power Capacity | 503.9 kW | |
Compressed Air | 3m3 m/min (pressure ≥0.5Mpa) | |||
9 | The whole line | Height of the Production Line | Indoors: same as the height of the elevator | |
Total Length | 75200mm | |||
10 | Noisiness | ≤85db(A) | JB12348-90 | |
11 | Dust Emission Density | ≤120mg/m3 | GB16297-1996 |
Unique Features of Steel Plate Pre-treatment Line
This is a newly-developed electro-mechanical integrated product evolved from similar production lines. The whole production line is controlled by industrial PLC imported from Japan. Touch screen
is employed for simulated indication, fault diagnosis and automatic alarming. There are 6 sets of monitoring displays in control system .
The whole-process automation is realized for the following steps:
work piece loading →in-put →pre-heating → shot blasting→ painting→ drying →output
(switch between automatic mode and manual mode is possible), which makes it convenient to manipulate the whole production line. It is quite an idealistic automatic production line for pre-treatment such as rust-cleaning, slag-removing & stress-relieving, panting etc.
Its overallperformance reaches the international advanced level among similar products.
We are factory for manufacturing alll kinds of foundry machinery and almost spare parts, We have special spare part depart.
We offer a full maintenance service! Manufacturers can provide repair facilities for consumers and to stock adequate spare parts so repairs can be undertaken. Tel (400-1177-399)
Our factory covers an area of 26000 square meters. We have about 260 employees including more than 50 middle and senior technical staff.
Professional software such as Auto CAD and Solid works have been used to provide exact drawings. SAP, Office Automation system been used to control and smooth the work flow.
We have a Quality Inspection Center with Dynamic balance detector, Static balance tester and other advanced equipments to detect finished products, which can guarantee the quality of each product.
All the products are designed by our technical department and tested by our own quality supervise department. We have the ISO9001 International Certification and CE Certification.
Our machine had approved CE AND ISO AND BV , SO OUR MACHINE CAN EXPORT TO ALL COUNTRIES.
1). Q: Do you have after sales support?
A: Yes, we are happy to give advice and we also have skilled technicians available across the world. We need your machines running in order to keep your business running.
2). Q: How do your machines compare with other big companies in this market?
A: We are up to date with the latest technology and improve our machines accordingly
3). Q: How does your factory do regarding quality control?
A: Quality is priority. MACTEC People always attach great importance to quality control from the very beginning to the end of the production. Every product will be fully assembled and carefully tested before it's packed for shipment.
4). Q: Do you sell only standard machines?
A: No, most of our machines are built according to customers specifications, using top brand name components
5). Q: Will you deliver the right goods as ordered? How can I trust you?
A: Yes, we will. The core of our company culture is honesty and credit. MACTEC is ALIBAB’s Gold supplier with BV assessment. If you check with ALIBABA, you will see that we have never got any complaint from our customers.
6).Shot Blasting Machine is often used for:
Cleaning
Deflashing
Rust and Scale Removal
Anchor Pattern Creation
Peening
Coating Removal
Small-sized machine will be pakced by wooden box
Medium-sized machine will be no bulk and load into container directly
Large-sized machine will be load into special container ( skeletal container or open top, flat and platform containers)
Welcome to contact us or visit our company.
There are some shot blasting machines for cleaning pipe , tube, casting parts and soon on.
There are blast chamber at our factory