Environmentally Friendly Blast Chamber

Product Description:

Shot Blasting Room with automatic reclaim of the abrasive material can operate with any type of abrasive material, such as, for example, carbon steel grit, stainless steel grit, micro glass spheres, aluminum oxide, plastic abrasive materials, etc.; which always ensure a very high productivity index, since abrasive material recycling is automatically and simultaneously done, which allows the immediate restart of works when the load of abrasive material of the load of blasting machine is depleted. 
This abrasive material reclaim system requires extremely reduced foundations, and can optionally be built without the need of foundations, or still on container type mobile rooms. 

Doors:The service door is built in welded profiles and has a closing in steel plates, and is internally coated with abrasion resistant rubber. An exclusive sealing system prevents the loss of abrasive materials and makes the closing of the doors possible, without effort. Optionally, two doors can be supplied (tunnel type room) and one door for the operator. Sensors connected to the doors automatically interrupt the blasting operation when one of them is opened.

Luminaries:Each LED lamps construction and positioning enable maximum utilization of the luminosity. The fastening system allows easy removal, for maintenance.

Working chambers: Built in color steel tile, they are modulated in order to satisfy any dimension in height, width and length. Inside (except on the ceiling) there is a rubber coating that protects them against abrasion and helps in the acoustic insulation.

Horizontal transportation of abrasive material:This system combines the drive of scraper carts that conduct the abrasive material to the center of the working chamber, where it is collected by a screw conveyor (in some cases by a belt conveyor) which conducts the abrasive material up to the foot of the bucket elevator (abrasive materials purifier). On the whole floor surface, there is a grid that is covered with a perforated plate, which retains larger impurities or even small parts which may drop accidentally on the floor. This unique system used by CMV requires a much smaller installed power that the other systems, thanks to the friction coefficient (wear), which is much smaller in this system.

Control panel:Mounted on a shielded cabinet, it has thermal protection and interlocking for the motors, which makes it impossible to connect them in the incorrect order. Optionally, it is supplied with a PLC for the automatic control of the equipment. It meets the most important international standards, among which the 60204-1 of the EEC.

Blasting machine:It has a pressure vessel built in accordance with the EU standard, which is hydrostatically tested to operate at a pressure of 8 Bar (116PSI), with and outlet for one or more operators, with a remote pneumatic command and a full kit for the protection of the operator(s), and an air filter that is appropriate for human breathing. The machine also has a high-efficiency pneumatic system and high-performance nozzle(s). Optionally, it can be equipped with a level sensor for automatic feeding of abrasive material.

Abrasive materials purifier / Bucket elevator:The bucket elevator receives the abrasive in its hopper and lifts it to the purifier. The elevator features buckets in nodular cast iron that are highly resistant to abrasion and is driven by one gear motor. The abrasive materials purifier receives the abrasive material from the bucket elevator and, with a system that is adjustable through counterweights, forms a curtain with the abrasive material, through which an air stream passes, which is also adjustable, and which takes the dust and other residues that may be contaminating the abrasive material, to the exhaust system. The abrasive material, now free from impurities, drops into the silo that is located on the blasting machine. Optionally, the abrasive materials purifier can be supplied with a revolving screen.

Exhaust system:The combination of deflectors for air intake / outlet ensures an excellent operational visibility, and, due to their construction, eliminates the waste of abrasive material. Our model BMF-H dust collectors have cartridge filters with elements in Viledon(r), which, besides ensuring an extremely low volume of residual dust (approximately 2mg/m3), have a considerably long useful life (approximately 15,000 h of work). The cleaning of the filter system is done automatically by an electronically controlled pulse-jet system. Optionally, among other items, it is possible to supply the equipment with a noise damper / rear HEPA type filter, thus obtaining a volume of residual dust of about 0.4mg/m3.

Regarding To Sandblasting:
Sandblasting: Blasting abrasive enters into a stream of compressed air and gets a real acceleration in the outflow or leakage from the blasting nozzle. 
Sandblasting is used in the chambers and cabins for hand blasting. so there are many kinds of sand blasting chambers and small sand hoppers. Generally speaking, sand blasting chambers are Manual sand blasting device.

 
Our Sand Blasting Chamber  :
Q2610 Sand Blasting Chamber is special designed to dedicate surface treatment requirements for large structural parts, cars, dump trucks and others. Shot blasting is powered with compressed air, the abrasive media is accelerated to 50-60m / s impact to the workpieces’ surface, it is a non-contact, less non-polluting method of surface treatment. 
The advantages are a flexible layout, easy maintenance, less one-time investment etc., and thus very popular among structural parts producers.

The mechanic recovery blasting room adopts mechanic recovery system to recovery abrasives and the abrasives can be chosen according to requirements. The abrasive usage is high and process productivity is also high.
The dust removing system adopts two stages dust removing, and the dust removing efficiency can reaches 99.99%.
The air flow in ventilation in this kind of blasting room can be adjustable to prevent the abrasives from entering cartridge filters. Thus it can reduce the lost of abrasives and can have a good dust removing efficiency.
The main electrical elements in this blasting room uses Japan/EU/USA brand. They have the advantages of reliability, safety, long life service and easy maintenances.
Use widely: It applies to middle and small size of blasting room to do pretreatment jobs such as rough, casting, welding, heating, steel structure, container, transformer shell, special parts and so on.

Because of different size of blasting jobs from different customers and different productivity requirements, customers may need different size of blasting room. Above size of blasting room is for customers' reference. When you have different requirements, please let us know the size of blasting jobs, size of blasting room and quantity of spray guns, we can design blasting room according to your requirements.The blasting area for each spray gun per hour: 16~18m2/hr.

Key Features of  Sand Blasting Chamber  :
Sand Blasting Chamber is widely used in shipbuilding industry, military, and engineering machinery, petrochemical machinery, hydraulic machinery and bridge structures, locomotives and etc. and is suitable for large metal structure before painting surface blast cleaned and shot peening treatment .sandblasting processing can thoroughly clean the surface of work piece of welding slag, rust, descaling, grease, improve surface coating adhesion, achieve long-term anti-corrosion purpose. In addition, using shot peening treatment, which can eliminate the work piece surface stress and improve the intensity.

NOTE: 

According to your requirements,the most suitable machines will be designed for your workpieces please indicate the folloing details.

1.what kind of workpiece will you clean ?

2.The workpiece size,length ,width and height of maximum workpiece?

3.How many workpiecs do you want to clean per day ?

Based on this question,the detailed technical proposals will be sent to you for reference.

The application of this machine:
This series equipments use all protects and the non-pit design, and is disposited wire rods special-purpose force built-in impeller heads, the wearing parts are few, the replacement is simple quickly, the production efficiency is extremely high. 
1. Remove rust and oxide layer on the surface of the wire.
2. After blasting, wire rod surface presents a uniform roughness, which will help to increase the adhesion of the aluminum clad copper clad, cladding uniform will never fall off.
3. Eliminate the internal stress generated in the wire drawing process.
4. Increase the wire surface tensile strength and resistance to stress corrosion cracking, permanent life. The machine is best suitable models for wire surface oxide skin treatment.

Shot Blasting Machine is often used for: 
Cleaning
Deflashing
Rust and Scale Removal
Anchor Pattern Creation
Peening
Coating Removal

Why choose us ?
1. Our company has passed "CE", "ISO9001" and bureau veritas certification .
2. 50 years experience with 20 professional engineers in our Qingdao Foundry Machine Co.,Ltd.
3. So many kinds of foundry machinery ---100 kinds of shot / sand blasting machines and 80 kinds of casting machines.
4. Considerate after-sale service , Technial Assistance and provide installing ,debugging and training on site
5. The company has its own foreign trade marketing team Industrial Corporation, first - class service standards for all clients.  

In order to give you the suitable machine , pls provide below message for us :
1. What is your workpiece and the material and the shape ?
2.The Max. Length/Width/Height of the workpiece and the MAX./MIN.weight of your workpiece ?
3.The productity you need to blasting the workpiece ( how many T or piece per day or per month?) 
4. The power supply you need( Our China :380V, 3PH, 50HZ)  
5. Better to send us the workpiece photo or drawing.

Welcome to contact us or visit our company.

Our certification

There are many kinds of Shot Blasting Machines as follows:
Q69 Series Roller Conveyor Type Shot Blasting Machine
KSB Series Hook Type Shot Blasting Machine
Q37 Series Shot Blasting Machine For Engineering Machinery
Q311 Series Drum Type Shot Blasting Machine
Q26/Q36 Series Flatcar Shot (Spray) Type Cleaning Machine
Q76 Series Trolley Type Shot Blasting Machine
Q38 Continuous Pendant Chain Type Shot Blasting Machine
Q48 Step-By-Step Pendant Chain Type Shot Blasting Machine
Q58 Changeable Chain Type Shot Blasting Machine
ZJ0 Series Rotary Table Shot Blasting Machine
ZJ02 Series Spring Shot Blasting Machine
ZJ18 Series Wheel Roller Shot Blasting Machine
QGW Series Steel Tube Outer Wall Shot Blasting Machine
QGN Series Pipe Inwall Shot Blasting Machine
GN Series Belt Type Shot Blasting Machine
Q32 Series Apron Type Shot Blasting Machine
Q35 Series Turntable Type Shot Blasting Machine
QWD Series Wire Mesh Belt Type Shot Blasting Machine
QSHBSeries Rotary Hook Type Shot Blasting Machine
QX Series Wire Rod Shot Blasting Machine
QM Series Special Shot Blasting Machine For Anchor Chain 
RE Series Shot Peening Machine For Strengthening For Mill Roll 
CND Series Inclined Drum Shot Blasting Machine
SHB Series Turntable Shot Blasting Machine
Ql Series Squirrel-Cage Type Shot Blasting Machine
ZJ076 Series Leaf Spring Shot Peening Machine For Strengthening
SCC Series Spring Shot Peening Machine For Strengthening
SNC Series Bar Shot Blasting Machine

The competitive advantage of product line:

We located in the new west coast economic zone of Qingdao, the geographical position is superior and the land

, sea and air transportation is conveniently. Our products are exported to Oceania, America and Europe. We can

design according to the requirements of non-standard products. At the same time we also provide OEM and

ODM service to customers. We also provide professional personnel to install equipment for customers.

1). Q: Do you have after sales support?
A: Yes, we are happy to give advice and we also have skilled technicians available across the world. We need your machines running in order to keep your business running.
2). Q: How do your machines compare with other big companies in this market?
A: We are up to date with the latest technology and improve our machines accordingly
3). Q: How does your factory do regarding quality control?
A: Quality is priority. MACTEC People always attach great importance to quality control from the very beginning to the end of the production. Every product will be fully assembled and carefully tested before it's packed for shipment.
4). Q: Do you sell only standard machines?
A: No, most of our machines are built according to customers specifications, using top brand name components
5). Q: Will you deliver the right goods as ordered? How can I trust you?
A: Yes, we will. The core of our company culture is honesty and credit. MACTEC is ALIBAB’s Gold supplier with BV assessment. If you check with ALIBABA, you will see that we have never got any complaint from our customers.