Waffle Production Line

Introduction:

The waffle production line which is Kehua company's product made in 2008. These machines are able to produce the soft waffle, capacity about 8.75tons/day. The waffle machine from Kehua company originates which in China has the fashion design, full automatic controlled and 8 kinds of chinese patents. It is successful since 2009 in production, and the feedback most are good and satisfied

Equipment require of waffle production line:

1. All the electrical materials for the waffle production line had used the electronics which meeting the CE requirement, and all the parts used the 304 stainless steel which touch the products except the baking plates.
2. The heat-insulatied door of baking oven choose 1.2mm thickness of sheet metal materials.
3. Air switches and contactors of all the machines choose Schneider brand.
4. Relay of machines choose OMRON brand.
5. Baking oven have safety warning devices.
6. Driving parts of machine are equipped with safety devices.

Real pictures for waffle production line:

Waffle pictures made by waffle production line:

Equipment & Process of waffle production line:

Equipment of waffle production line:
1. Batter mixer 2. Continous Aeration System 3. Cooled –air Drier 4. Waffle baking oven 5. Web Conveyor 6. Layer Main Cooling Conveyor

Production Process: Batter mixing----Batter putting averagely----waffle baking----cooling----packaging

(1)Batter mixing: 65L batter would been mixed by 3 minutes’ mixing with 25kg flours and 40kg water via the batter mixer.
(2)Batter putting: It will been putted the batter averagely and ration to the baking plates through the rotor pump of the oven.
(3)Waffle baking: The baking plates will been heated to the setting temperature through PLC automatic control system of the oven. So it can baking the good waffle averagely.
(4)Waffle cooling: Natural cooling can let the waffle more soft and tasty.
(5)Packaging: You can choose automatic package or manual package.

Technical advantage of waffle production line:

1) The frist waffle production line manufacturer in China.
2) In the field of wafer machines have more than 15 years experiences.
3) According to HACCP design, the controlling and operating for the important equipment will be more accurately and safely.
4) Have CE, ISO9001:2000, FM.
5) Professional design, material selection more scientifically, processing more accurately.
6) Good quality.
7) Best service and perfect after sale service.

Technology of waffle machine:

 
[1]The standard size of the baking plate is 470×325mm;
[2]Size of waffle: 85×60×12mm; (we can make the special design according to client’s demand.)
[3]Baking time: 3 minutes
[4]Waffle oven running once need 3.5 minutes.
[5]Waffle’s pass yield at least 90%.
[6]Waffle’s water content is 12-14%.
[7]Capacity: 347-405pcs/minute
[8]Workers: at least 4 person

Space: workshop at least have 260 square meter

Packaging & Container

Packaging: iron and waterproof membrane
Container: one 40’HQ and one 40’GP

[Note]: We can make different pattern for the plate according to client's demands.