• Model: non GMP model
  
• Filling range: 500ml to 5 liters
  
• No of filling heads: 4, 8 & 12
  
• Filling Mode: automatic
  
• Application: lubricants

Flexibility

It is known for its high flexibility as it can fill from 250ml to 5 litres without any changed parts. The range can be set manually with nominal adjustments according to different pack sizes. The machine has 8 nozzles. Furthermore, change-over time is minimal applicable in it.

Machine Operation

To connect with the main/buffer tank, the machine has its own pumping system. The German flow meter which consists of geared system is used to measure the volume to be filled. This whole system can be explained by using model diagram of normal gear system. The bottom of this system is for suction and top is for discharge. The positive shut-off nozzle and discharge are connected to each other. For the volume to be dispensed, this nozzle opens the spur gear flow meter which automatically starts rotating, due to which the flow of oil which is pumped through the pumping system with non contact sensor starts generating electronic pulses which provide programmable logic controller with a feedback. Through HMI, that is provided on control panel, Fast flow “cut-off” and Final flow “cut-off” can be adjusted with the interval between each nozzle and with increments of 1ml up to 5litres.

Filling Speed: The estimated filling speed of the machine is as follows:

Specifications

• 250ml @ 32 fills per minute
  
• 500ml @ 28 fills per minute
  
• 1Litre @ 24 fills per minute
  
• 2Litres @ 16 fills per minute
  
• 5Litres @ 12 fills per minute

Drip Free

Without "O" rings, seals and gaskets, “drip free” is delivered through precisely designed seamless nozzles.
To ensure quick recycling of sequences, diving nozzle arrangement is providing with common drip tray provision.

Accurate

As high speed electronic processing circuits and positive displacement devices are used, it sustains high accuracy of filling. For achieving specified filling range, it has repeat accuracy of +/- 0.25%.

Safety Device

To avoid spillage in the absence of container, it is equipped with non-contact electronic sensor which ensures “no bottle no fill” status.

Electronic Controls

It is integrated with various electronic controllers such as to display user-friendly messages touch screen HMI is provided, for various function of the machines Mitsubishi/Omron PLC controls are provided and to facilitate minimum changeover time volume setting on touch screen is also provided. Furthermore, all the information is stored in non-volatile memory, which makes it universal, totally flexible and “filler friendly”.

Flushing

The filling and flushing system requires at least 6 kg/cm2 of compressed air and this compressed air is provided not up to the point more than 2 meters from the location of the filling nozzle. The regular change over is possible regarding different products as the German measuring devices can hold few ml of product which could completely be flushed through air/product.

Change Over

It is the minimum changeover time which is needed for changing one pack size to another.

Standard Accessories

As all the automatic machines should be provided with separate pump unit to coordinate with buffer/storage/mother tank, it is provided with 16 feet long and 150mm single track motorized conveyor as a standard equipment.

Utilities Required

• 415 Volts, 50 Hz, A.C. 3 phase power supply with neutral
  
• 6 Kg Pressure compressed air/ 3 CFM
  
• 2” product pipeline

Material Of Construction

Supreme quality mild steel is used for constructing powder coated cabinet and contact part which is chrome plated.