Large polyester fiber carding machine produce hard and soft bedding product.
USD $150,000 - $200,000 /Set
Min.Order:1 Set
Qingdao Lion Machinery Co., Ltd.
WADDING ROLL PILLOW STUFFING MACHINE QL020
SPECIFICATION
Production name | Wadding pillow machine | Item no. | QL020 |
Dimension | 27000*3500*4000mm | Power | 67.85kw |
Voltage | 380v 50hz 3phase | Bale breaker width | 1200mm |
Pre-opener width | 1000mm | Carding machine width | 2000mm |
Cross lapper width | 2500mm | Output | 2000mm |
Air pressure | 0.5m3/min up;0.8Mpa | Crossing max.size | 2500mm |
Capacity | 10pcs/min up | Weight | 19200kg |
DESCRIPTION
1.The whole line automatic polyester fiber wadding roll pillow stuffing machine is controlled by PLC control system that can be
handled by only 1 operator.
2.The bale breaker is able to load 2 bales of raw material once a time to save labor cost.
3.High quality fiber web processing by the high technical carding machine which is able to reach the non-woven systems.
4.Wadding roll weitht and size is adjustable according to the different program.
5.As soon as each wadding roll is finished that will be transported to the pillow stuffer by the conveyer automatically.
6.1 operator is needed for the stuffer only.
7.All electrical key parts are adopted by the most famous world brand such as Siemens,Schneider and AB etc.
8.The safety standard and circuit qualification is able to reach the EU,UL rules.
MATERIAL APPLICATION
Conjugate hollow siliconized polyester fiber 3D-15D 32mm-64mm.
OPTION
Fiber weighing control system can be adopted in the between hopper and the carding machine.
PART DISPLAY
1.Bale breaker
The bale breaker is able to be used for polyester fiber in textile area,with working width 1200mm.There are 2 bales can be loaded
by the conveyer once a time that will be sent to the next program automatically.
2.Pre-opening machine
The pre-opening machine is mainly used to have a basic opening rate for the polyester fiber around 50% in order to be feed into
the carding machine with proper and stable quality.
3.Air-pressure vibration hopper
It's mainly used to feed the material to the carding machine evenly,the width and feeding quantity is adjustable.
4.Carding machine
The carding machine width is 2000mm that provides 200-250kg/h capacity with even fiber web feed into the next
program.
5.Cross lapper
Different thickness and width is adjustable according to final production weight.
6.Rolling and cutting machine
After the wadding is finished from the cross lapper that will be feed to the rolling machine by vonveyer automatically throught
filling rolls ,as soon as the weight comes the wadding will be cut and rolled quickly and loade to the next program on the weighing
conveyer automatically.The weight is adjutable by time flow.
7.Weighing conveyer
The weighing belt will be adapted next to the rolling and cutting machine that will hold the fiber roll in seconds and get weigh
shortly;there is a recycle system that will send the high tolerance roll back to the carding machine through a crushing machine ;
the qualified roll will be sent to the stuffng machines by another feeding conveyer with tolerance under 5%.
8.Wadding roll stuffing machine
The fiber roll pillow stuffing machine is running automatically and easily that the operator just need hold the pillow case at the end
of the machine receiving the roll from the beginning.
The whole line can be handled by only 1 operator with around 8pcs capacity per minute.
PRODUCE CAPABILITY
CERTIFICATION
MDF packing
SERVICE
We are able to supply machine commissioning support and training oversease for larger automatic machine lines.
Please contact us as soon as any problem happends with some photos and descriptions; our engineers will response within 24 hours with technical instructions.
All spare parts are standard that can be found from local.
We will send it to you by overnight if needed.
MARKET
Australia,Aruba, Armenia, Bangladesh, Brazil, Belgium,Canada, Cyprus,
Columbia, Denmark,Egypt, Estonia, Greece, Hungary, Holland, India,Italy,
Indonesia, Iran, Jordan, Korea, Mexico, Philippine, Poland, Paraguay, Russia,
South Africa, Spain,Slovenia, Thailand, Turkey, UAE, UK, USA, Chile,
Vietnam, Ageria, Argentina, Saudi Arabia, Bulgaria, Dubai, Czech
Republic, Zimbabwe, Libya,Maldives,Lithuania, Lebanon, Malaysia,
Macedonia, Moldova,Nigeria, New Zealand, Portugal, Japan, Switzerland,
Serbia, Cyprus, Tunisia, Venezuela, Uruguay, Singapore, Iraq
Payment term: 50% is paid in advance; balance should be paid in 15days after the shipping date.
Loading date: Within 50 days after receipt the advance.
Machine condition: New in 2015
Guarantee: 1year material for free; 6months for the electrical key parts; after sales service forever.
Certification: BL, CO, PL, CI