Longwell NEW Automatic Popular EPS Foam Coating Machine
USD $10,000 - $28,000 /Set
Min.Order:1 Set
Fuyang Longwell Imp. & Exp. Co., Ltd.
Longwell NEW Automatic Popular EPS Foam Coating Machine
Advantage:
-1 year quality guarantee, spare part for free
-2 engineers go to install EPS production line
I. EPS decoration wall panel production line mainly includes four parts:
1. EPS pre-expander: it’s used to make EPS raw material to foamed beads
2. EPS block molding machine: it’s used to make foamed beads to foam block.
3. EPS cutting machine: it’s used to cut the big foam block to various shapes you need.
4. EPS coating machine:it's used to coat eps products with cement to make decoration wall panel.
Flow chart
A.EPS pre-expander
It turns eps raw material (expanded polystyrene) to big and light foam beads through steam
heating. With PLC and touch screen to realize full automatic production for feeding, heating
and ejecting foam beads.
ITEM | LWP-1100B | |
Expansion Chamber | Diameter | DN1100 |
Volume | 1.4m3 | |
Usable Volume | 1.0m3 | |
Steam | Entry | DN50 |
Consumption | 6-8kg/cycle | |
Pressure | 0.6-0.8Mpa | |
Compressed Air | Entry | DN25 |
Consumption | 0.9-1.1m3/cycle | |
Pressure | 0.5-0.8Mpa | |
Drainage | Upper Drain Port | DN100 |
Down Drain Port | DN100 | |
Material Conveying Line | DN150 | |
Capacity | 10.5g/l 350kg/h | |
15g/l 580kg/h | ||
20g/l 800kg/h | ||
30g/l 950kg/h | ||
Connected Load/Power | 19.5KW | |
Expanded Density | 10-40kg/m3 | |
Density Tolerance | <±2% | |
Overall Dimension | 2900*4500*5900(mm) | |
Weight | 3200k |
B. EPS Block Molding Machine
It makes eps foam beads to big foam block through steam heating and air cooling. With PLC
and touch screen to realize full automatic production for feeding, heating, vacuum cooling, mould
opening, mould closing and ejecting the foam block.
Item | LWB-2000A | LWB-3000A | LWB-4000A | LWB-6000A | |
Mould Cavity Size (mm) | 2040*1020*580 | 3060*1240*630 | 4080*1240*630 | 6080*1240*630 | |
Block Size(mm) | 2000*1000*560 | 3000*1200*600 | 4000*1200*600 | 6000*1200*600 | |
Steam | Entry | DN80 | DN80 | DN80 | DN100 |
Consumption | 18~25kg/cycle | 25~35 kg/cycle | 40~50 kg/cycle | 55~65 kg/cycle | |
Pressure | 0.6~0.8Mpa | 0.6~0.8 Mpa | 0.6~0.8 Mpa | 0.6~0.8 Mpa | |
Compressed Air | Entry | DN40 | DN40 | DN50 | DN50 |
Consumption | 1~1.2m3/cycle | 1.2~1.6 m3/cycle | 1.6~2 m3/cycle | 2~2.2 m3/cycle | |
Pressure | 0.6~0.8 Mpa | 0.6~0.8 Mpa | 0.6~0.8 Mpa | 0.6~0.8 Mpa | |
Drainage | Vent | DN100 | DN150 | DN150 | DN150 |
Capacity @15kg/m³ | 6min/cycle | 7 min/cycle | 8 min/cycle | 10 min/cycle | |
Connected Load/Power | 7KW | 8 KW | 9.5 KW | 9.5 KW | |
Overall Dimension (mm) | 3800*2000* 2100 | 5100*2300* 2100 | 6100*2300* 2200 | 8200*2500* 3100 | |
Weight | 3500kg | 5000kg | 6500kg | 9000kg | |
Special size also can be made |
C. EPS cutting machine
It cuts the big foam block to various shapes with electricity hot wire, Ability to cut 30 pieces of identical figures synchronously.
Technical Data:
Item | LWQ-3000D | LWQ-4000D |
Lathe body | aluminum alloy | aluminum alloy |
Component | Framework, Motor,Power Distribution Cabinet etc. | Framework, Motor,Power Distribution Cabinet etc. |
Effective working area | 4*2000*1200*1000mm | 4*2000*1200*1000mm |
Avalable Block size | 2000*1200*1200mm | 2000*1200*1200mm |
Table size | 5000*2450mm | 4000*2150mm |
X Y Z traveling positioning accuracy | ±0.03/300mm | ±0.03/300mm |
Cutting precision | ±1mm | ±1mm |
Hot wire material | Ni-Cr Alloy(0Cr25A15) | Ni-Cr Alloy(0Cr25A15) |
The Lengh of Hot Wire | 3000mm | 2500mm |
Diameter of hot wire | φ0.3-φ0.8 | φ0.3-φ0.8 |
Precision Machining | 0.1mm/1000mm | 0.1mm/1000mm |
Adjustable Hot Wire temperature | 100℃-1000℃ | 100℃-1000℃ |
Max Quantity of Hot Wire | ≤ 25pcs(suggest:16) | ≤ 25pcs(suggest:16) |
Max Traverse Speed (adjustale) | 150mm/min | 150mm/min |
X-Axis Stroke | 2300mm | 2300mm |
Y-Axis Stroke | 1300mm | 1300mm |
Motor quantity | 3pcs ( Stepping Motor ) | 3pcs ( Stepping Motor ) |
Power | 10Kw | 10Kw |
Working voltage | 380V/50Hz | 380V/50Hz |
Overall Dimension | 5000*3500*2600mm | 5000*3500*2600mm |
Weight | 850kg | 850kg |
D. EPS coating machine
It makes various shapes coated with cement to get decoration wall panel and other products.
Technical Data of Longwell NEW Automatic Popular EPS Foam Coating Machine :
Details of EPS Foam Coating Machine:
Application of Longwell NEW Automatic Popular EPS Foam Coating Machine
Standard export packaging:
Outer package: standard export wooden cases.
Inner package: plastic paper or wrapped with stretch film and etc.
Shipment:
By sea from Shanghai or Ningbo port
By train from Ningbo station
By truck from Kashgar, Urumuqi or other checkpoint
1. Take our valued client as priority, make sure equipment quality and answer clients’ questions anytime and anywhere.
2. Customizing machines according to clients' needs, such as different design, different brand parts, different colors, more function and etc
3. Engineers go to clients' factory to install machines in time.
4. More spare parts given to clients for free to ensure the factory working without suddenly stop
Clients' factory
We are EPS machinery supplier in Hangzhou China, the manufacturing base of EPS machine, with nearly 20 years' experience in EPS industry. We are specialized in EPS machinery design and turn-key project, and have helped many clients building new EPS factories around the world, such as Spain, England, Iran, Turkey, Libya, Tajikistan, Uzbekistan, Bangladesh and etc.
Persisting to the principle of "supplying good quality and long well services for our business", we'll strive for high efficiency, passion, integrity to provide customers with superior products and services. Our professional technicians and responsible sales always give you fast response for your questions and complaints 7*24h.
If you are interested in any of our products or would like to discuss a custom order, please feel free to contact us. We are looking forward to building long well and friendly business relationships with clients from all over the world.
Q: Does your machine have CE certification?
A: Yes,our machine with CE certification.
Q: How about payment terms?
A: 30% TT deposit + 70% TT before shipment,50% TT deposit + 50% LC balance, Flexible payment can be negotiated.
Q: Installation and commissioning?
A: We will send our engineer for installation and commissioning, but relevant cost will be paid by you.
Q: Do you have some videos where we can see the line producing?
A: Yes, we can provide some videos for reference.
Please don't hesitate to Contact: Christine Wu. Always here service for you.
Mobile & wechat & WhatsApp: +8615858122003
Skype: christinewt1218
QQ: 593258785