Multi-functional Stainless Steel Stainless Steel Dynamic Extracting Tank Extractor Tank
USD $1,000 - $20,000 /Set
Min.Order:1 Set
Changzhou KODI Machinery Co., Ltd.
Multi-functional Stainless Steel Stainless Steel Dynamic Extracting Tank Extractor Tank
1, Stainless Steel extracting tank / Stainless Steel dynamic extractor / Stainless Steel extractor tank
2, wide use range and meet Gmp standard
3, low temperature extraction
4, lower energy consumption
What is Stainless Steel
In metallurgy, stainless steel, also known as inox steel or inox from French "inoxydable", is a steel alloy with a minimum of 10.5% chromium content by mass.
Stainless steel does not readily corrode, rust or stain with water as ordinary steel does. However, it is not fully stain-proof in low-oxygen, high-salinity, or poor air-circulation environments.There are different grades and surface finishes of stainless steel to suit the environment the alloy must endure. Stainless steel is used where both the properties of steel andcorrosion resistance are required.
Stainless steel differs from carbon steel by the amount of chromium present. Unprotected carbon steel rusts readily when exposed to air and moisture. This iron oxide film (the rust) is active and accelerates corrosion by forming more iron oxide; and, because of the greater volume of the iron oxide, this tends to flake and fall away. Stainless steels contain sufficient chromium to form a passive film of chromium oxide, which prevents further surface corrosion by blocking oxygen diffusion to the steel surface and blocks corrosion from spreading into the metal's internal structure.Due to the similar size of the steel and oxide ions, they bond very strongly and remain attached to the surface.
Characteristics of Multi-functional Stainless Steel Stainless Steel Extracting Tank
I. Properties & applications
It is special device applicable for leach the constituent as required for Stainless Steel extraction by liquid solvents, which meets the production process requirements of many solvents such as water , ethanol, acetone. It is used for the extraction of effective constituent from roots, stems, leaves, flowers, fruits and seeds of plants or brains, bones and organs of animals, or natural minerals. It is widely applied in the industries including TCM, API, foodstuff and beverages.
II. Structural composition:
The unit consists of extraction tank, condenser, cooler, vapor-liquid separator, oil-water separator, filter and circulation pump.
There are various types of extraction tank: positive cone, straight cylinder, inverted cone, mushroom shape, its cylinder body is provided with jacket and insulation layer, its top is feeder nose and foam catcher, its bottom is pneumatic residue discharging door, a filter screen is equipped on the residue discharging door.
III. Technical features:
( 1 ) The residue discharging door, driven by pneumatic force , safety locking type, it is zero leaked ,does not open automatically under sudden power breakdown or gas shutting, to be operated safety and reliably.
( 2 ) The foam catcher, quick-opening, is easy for cleansing and convenient for operation.
( 3 ) Special side discharge structure prevents from the jamming of discharged materials which is easily heated and stewed ,and easily assembled and dis-assembled, or cleansed.
( 4 ) Secondary steam distributor effectively avoid the uneven distribution of steam convenient operation.
( 5 ) Oil-water separator is able to collect light or heavy oil, with intuitive and convenient operation.
( 6 ) There are sectional heating mode and bottom heating mode for jacket, which can be quickly boiled at the beginning stage ,and remain its faint boiling status after boiling up, so as to vaporize fully, and keeps a consistency of temperature in the extraction tank.
( 7 ) Multi-point reasonable layout in online cleaning device enables the cleaning to be more conveniently, quickly and completely.
( 8 ) Able to meet various extraction processes including pressurized extraction ,normal pressure extraction and pressure reduction extraction, and suit the change of the production conditions like high temperature, normal temperature and low temperature.
( 9 ) Arched filter screen, along with long & circular holed filter structure , enlarges its filtration area and enables its screen not to be jammed.
(10) The lifting cylinder of fair-sized residue discharging door is acted with double cylinder, which ensures the safety and stability of operation.
Usage of Multi-functional Stainless Steel Extracting Tank
KODI multi-functional Stainless Steel extracting tank is suitable for Tea extraction. foodstuff and chemical industry. It can be applied to following process: normal pressure or high pressure water boiling, warm water soak, heat return, coercive circulation infiltration .aromatic oil extracting and organic solvent recovery etc. Best extracting effect, short extracting time and high content of extracting liquid. The agitator can be screw of blade type. Made by high quality stainless steel can meet the GMP certification needs. It can be used in pharmaceutical, food-stuff, chemical industry etc.
Main Parameters of Stainless Steel Stainless Steel Extractor Tank
ZDH Model Stainless Steel Extracting Tank
Model Parameter | ZDH-1.0 | ZDH-2.0 | ZDH-3.0 | ZDH-6.0 | ZDH-8.0 | ZDH-10.0 |
Total volume | 1.2 | 2.3 | 3.3 | 6.5 | 8.6 | 11.0 |
Jacket design pressure | 0.30 | |||||
Jacket design temp. | 143 | |||||
Internal design pressure | NP | |||||
Diameter of feeder mouth | 400 | 400 | 400 | 500 | 500 | 500 |
Condensing area | 5.0 | 6.5 | 9.5 | 15.0 | 20.0 | 25.0 |
Cooling area | 0.5 | 1.0 | 1.0 | 2.0 | 2.0 | 3.0 |
Filtration area | 0.25 | 0.25 | 0.3 | 0.3 | 0.4 | 0.5 |
Steam consumption | 235 | 315 | 340 | 665 | 775 | 965 |
Weight | 1150 | 1680 | 2500 | 3230 | 4330 | 6550 |
TQB Model Stainless Steel Extracting Tank
Model Parameter | TQB-1 | TQB-2 | TQB-3 | TQB-6 | TQB-8 |
Volume | 1200 | 2300 | 3200 | 6300 | 8500 |
Design pressure in tank ( Mpa ) | 0.09 | ||||
Design pressure in jacket ( Mpa ) | 0.3 | ||||
Dimeter of material inlet | 400 | 400 | 400 | 500 | 500 |
Heating area | 3 | 4.7 | 6 | 8 | 11 |
Condensing area | 5 | 6 | 8 | 15 | 20 |
Cooling area | 1 | 1 | 1 | 2 | 2 |
Steam consumption | 245 | 325 | 345 | 645 | 0.4 |
Water consumption | 5 | 5 | 7 | 10 | 12 |
Dimaeter of slagging door | 800 | 800 | 1000 | 1200 | 1200 |
Remark: Dimension is used for reference only.
Stainless Steel Dynamic Extractor Residue Discharging Door
1 Rapid open safety type residue discharging door
The tank cover can be automatically opened and closed. It adopts three-cylinder control and is provided with safety device to avoid accidental operation and provide high safety factor. It is suitable for use in small and medium-size reside discharging vent.
2 Rotary type residue discharging door
The tank cover can be automatically opened and closed. High temperature and high pressure extraction can be achieved in the swivel type product. It provides more selection for extracting technology. It can also meet some special technological requirements. With good safety guarantee functions and the extracting tank has no leakage.
3 Large-diameter residue discharging door
The tank cover can be automatically opened and closed. High temperature and high pressure extraction can be realized to provide more selection for extracting technology. With high safety factor, the residue discharging door is suitable for residue discharging of large-diameter upside-down type extracting tank.
4 Another option of liquid discharging in the extracting tank
(1) The filter board at the bottom of the extracting tank is made of two layers. The first layer is a 5-6mm thick stainless steel sheet with a thickness of 0.6mm thick is at the top of this supporting layer, and long holes of 0.5*10mm are spread over the stainless steel sheet. The long holes are comparably not easy to be blocked.
(2) According to material requirements of customers ,the filter barrel is installed on the internal bladder or the extracting tank. Vertical grain type filter screen can be adopted. The filtering area of the filter barrel is several times higher than the bottom area, which can solve the problem of blocking and difficult liquid discharging at the bottom of the extracting tank.
Sucessful Project of KODI Stainless Steel Extractor Tank
Tea Extracting Tank Process Flow Chart
Why Choose KODI
International high quality certification product chain
Manufacturer, more reasonable price
Solid technical support and after-sales service
Uphold the principle of “Customer Supreme”( Balance payment after equipments run normally)
Exports to more than 20 countries and regions, good customers feedback
One-stop service, customized exclusive project feasibility report
Changzhou KODI Machinery Co., Ltd. located in the birthplace of China drying equipment----Zhenglu Industrial Park, Changzhou City, Jiangsu Province which is 150km away from Shanghai city, with a comfortable environment and convenient transportation access.
KODI company is a professional manufacture of drying machine, which include Seaweed processing machine, Seaweed drying machine (Cottonii to carrageenan, Agar agar ), Spray dryer, Food ingredients spray dryer, Flavor spray dryer (Cocoa, Maltdextrin,Gum Acacia), Lab Spray dryer, Gelatin processing machinery, Gelatin drying machine (Hide and bone),Gelatin production line. we also deal in high-quality fermentation tank, Bright tank , Stainless Steel Stainless Steel Extracting tank, Multi-functional Stainless Steel extractor tank, Stainless Steel dynamic extractor, concentration tank , evaporator and etc.
We have implemented a strict and complete quality control system, which ensures that each product can meet quality requirements of customers. Besides, all of our products have been strictly inspected before shipment. Our products conform to international standards, such as CE, SGS.
KODI company also has a lot of top talent which have more than 15years of work experience, include research, design, manufacture and after sale service. Our products sell to all of the world (such as Australia, Malaysia, Indonesia, Vietnam, Philippines, Korea, Brazil, Chile, Peru, Argentina, Russia, Ukraine, South Africa, Cameroon, Sudan, Syria) and also have the good cooperation with the foreign client and vendor.
We are sure that our high quality products and excellent services will be appreciated by the growing list of satisfied customers. Contacting us is the first step to build a long and successful business relationship with us. Welcome!
Pre-service
Act as a good adviser and assistant of clients to enable them get rich and generous returns on their investments.
1. Introduce the product to the customer in detail, answer the question raised by customer carefully;
2.Make plans for choice according to the needs and special requirements of users in different sectors;
Sale service
1. Ensure product with high quality and pre-commissioning before delivery;
2. Delivery on time;
3.Provide full set of documents as customer’s requirements.
After-sale service
Provide considerate services to minimize clients’ worries.
1.Assist clients to prepare for the first construction scheme;
2.Install and debug the equipment;
3.Train the first-line operators;
4. Examine the equipment;
5.Take initiative to eliminate the troubles rapidly;
6.Provide technical support;
7.Establish long-term and friendly relationship.
Service commitment
1. Provide clients one-year warranty to make sure the machine work well;
2.We always keep certain inventory level of spare parts, which means the replacements can be sent to you timely;
3.Send every client a preferential quotation.
Special Notice:
In order to quota you the right Stainless Steel extracting tank / Stainless Steel dynamic extractor / Stainless Steel extractor tank with best price, we would like to get the following information include in your inquiry:
-What is the raw material? Material related characteristic? Does it corrosive, strong basicity, or highly acid? Please confirm.
-What is the capacity per hour you need (kg/h)?
-What is the initial moisture and final moisture of finished products you require to get?
-What about the maximum heat temperature of raw material?
-What kind of fuel you use to heat the dryer? Natural gas, electricity, fuel oil or steam?
-Which equipment material do you like prefer? SUS304, SUS316L or Carbon steel?
-Provide us your country’s electricity information, such as phases, voltage, HZ?
-How about dust collect requirements?
-Other special requirements?
Frequently Asked Questions
Q: Can I visit your factory?
A: Yes. Many domestic and international customers visit our factory every year. Our company is near Shanghai.It only takes you about 1 hour to get Changzhou.Or we can visit you in Shanghai.
Q: What’s the quality of your products?
A:Parts of our products come with best quality, and our products passed CE certification, exported to lots countries around the world, such as Australia, Malaysia, Indonesia, Vietnam, Philippines, Korea, Brazil, Argentina, Russia, South Africa, etc. You can rest assured with the quality absolutely.
Q: What to do if the machine has a problem?
A:24 hours timely response of mail and phone calls. If the parts broken belong to non-artificial factors within 12 months, we offer free replacement. If beyond 12 months, customers should bear the freight back and forth and accessories cost.
Q: How long is the warranty of your equipment?
A: Our warranty period is one year generally.
Q: What is your payment term?
A: Our usual payment term is: 30% TT in advance, 70% TT before shipment. Other ways can also be received after we both sides discussion and agreement.
Q: Does your price include freight?
A: Our usual price is based on FOB Shanghai, if you request CIF, please give us your delivery port, and we will give you CIF price.