Name: Industrial Fallling Film Vacuum Evaporator Evaporation System
Brand: KODI
Availability: InStock

Product Details

KODI Industrial Fallling Film Vacuum Evaporator Evaporation System

1. Industrial vacuum evaporator / Industrial falling film evaporator / Industrial evaporation system

2. Low energy consumption

3. Suitable for thermosensitive material

4. Multi-effect falling film evaporator

5. Reasonable price

Product Description

What is Industrial

It is the production of goods or services within an economy.The major source of revenue of a group or company is the indicator of its relevant industry.When a large group has multiple sources of revenue generation, it is considered to be working in different industries. Manufacturing industry became a key sector of production and labour in European and North American countries during the Industrial Revolution, upsetting previous mercantile and feudal economies. This occurred through many successive rapid advances in technology, such as the production of steel and coal.

Following the Industrial Revolution, perhaps a third of the world's economic output is derived from manufacturing industries. Many developed countries and many developing/semi-developed countries (People's Republic of China, India etc.) depend significantly on manufacturing industry. Industries, the countries they reside in, and the economies of those countries are interlinked in a complex web of interdependence.

Description of Industrial Falling Film Evaporator

Industrial falling film evaporator concentrates the solution by means of vaporizing the thin solution through film-falling principle. It introduces continuous production and it features in high concentration ratio (1/5-1/10), large viscosity scope (400CP), good heat-transferring effect, large processing capacity, etc. In this case, it can be introduced on vaporizing materials which are of high heat sensibility, high concentration, high viscosity, and corrosive characteristics.

Industrial Vacuum Evaporator Components

Industrial vacuum evaporator in every stage; separator in every stage; condenser, heat pressure pump, sterilizer, insulating tube, material transfer pump in every stage; condensate water pump, work table, electric meter control cabinet, valve, pipeline etc.

Industrial Evaporation System Applications

Industrial evaporation system is widely used for concentratingherbal extraction, Western medicine, corn slurry, glucose and maltose in starch industry, juice and MSG liquid in food industry, milk liquid in dairy industry, as well as lees filtrate in alcohol industry.

It is especially suitable for low temperature vacuum concentration of heat sensitive substances. It can carry out continuous sterilization and concentration. After carefully calculated and precisely designed and improved by professional designers of KODI Company. It has more features and benefits than the original one. The period of being heated of materials is short and the evaporation temperature is low. It has small influence on the product’s color, flavor and nutritious content which is especially applicable to concentration of milk etc. heat sensitive substances.

Characteristics of KODI Industrial Falling Film Evaporator

High heat transfer efficiency realized for the heating system even heated with steam and feed liquid in flow evaporate The equipment has smaller energy consumption. Steam consumption and cool water circulation amount if equip with heat pressure pump.
Feed liquid evaporated while accelerated flow downward along the pipe wall that suitable for evaporation and concentration of high viscosity material
Liquid heat in very short time for it inner film evaporated in every tube That make the equipment very fit food concentration can maximum protect food nutritious.
Whole process operated under vacuum condition which meet the sanitary requirement and environmental protection requirement. Meanwhile can significantly reduce the evaporation temperature. If equipped with heat pressure pump, part of second steam will re-sucked and mixed with live steam .Steam pass through pump into heating shell, steam rapidly spread make liquid soft heated, is very suitable for concentration of heat sensitive products.
Equipment suitable for evaporation and concentration of formability material Liquid film evaporated in heating tube formed liquid-vapor separate. Big part of feed extracted from the bottom of cylinder. Only small part of feel liquid and all second steam enforced to separate Feed liquid not in big impacted no foam formed in the whole process.
Equipment can also sterilize food Feed liquid flow to sterilizer after preheated .Temperature up to 94°Cand lasting for 24 seconds. Then flow into first stage. Liquid evaporate in few seconds then temperature drop at once.
Can equip with CIP cleaning system, achieve clean in spot. Completed set operated easy without dead angle
Can continuous feed material and discharge material
Can equip with automatic system, achieve automatic control of inter and outlet material, discharge viscosity and cleaning.
Can equip with protection facilities in case of suddenly blackout, break down which will cause trouble with heat sensitive products other safeties, alarm facilities can achieve automatic operate and control.

Industrial Falling Film Evaporator Advantages

This equipment is of higher heat-transferring ratio, so the heat difference requested is small.
It can be combined into double, triple, quadruple, or quintuple-effect evaporating system on the basis of different materials characteristics and evaporating results.
It can be used as waste-heat evaporator with the resources of waste steam from bundle dryer, disc dryer or other heat resources with low thermal value such as condensate steam.
Raw steam consumption can be greatly reduced for energy saving.
It is economically beneficial when waste steam can be completely used and raw steam is saved.

Industrial Falling Film Evaporator Main Parameters

Model Parameter	NS-300	NS-600	NS-700	NS-1250	NS-2000	NS-2500
Moisture evaporation(kg/h)	300	600	700	1250	2000	2500
Material disposal quantity	400	800	940	1680	2688	3360
Inlet material strenght(%)	≥11.5	≥11.5	≥11.5	≥11.5	≥11.5	≥11.5
Outlet material strenght(%)	45-48	45-48	45-48	45-48	45-48	45-48
First-effect evaporating temp. (℃)	68-72	68-72	68-72	68-72	68-72	68-72
Second-effect evaporating temp. (℃)			45-52	45-52	45-52	45-52
Steam consumption(kg/h)	2	4.2	5	9	14	18
Cooling water consumption (kg/h) (16℃inlet,40℃outlet)	5	9	14.2	15	18	24.5

Model Parameter	NS-3000	NS-3200	NS-5000	NS-6400	NS-8000	NS-10000
Moisture evaporation(kg/h)	3000	3200	5000	6400	8000	10000
Material disposal quantity	4032	4300	6720	8500	11000	13800
Inlet material strenght(%)	≥11.5	≥11.5	≥11.5	≥11.5	≥11.5	≥11.5
Outlet material strenght(%)	45-48	45-48	45-48	45-48	45-48	45-48
First-effect evaporating temp. (℃)	68-72	68-72	68-72	68-72	68-72	68-72
Second-effect evaporating temp. (℃)	45-52	55-60	55-60	55-60	55-60	55-60
Third-effect evaporating temp. (℃)		44-48	44-48	44-48	44-48	44-48
Steam consumption(kg/h)	21	30	32	40	48	55
Cooling water consumption (kg/h) (16℃inlet,40℃outlet)	28	31	44.4	45	60	83

Customer Site of KODI Industrial Evaporation System

Industrial Vacuum Tank Sucessful Project

Process Flow Chart of Industrial Evaporation System

Packaging & Shipping

Company Information

Why Choose KODI

International high quality certification product chain
Manufacturer, more reasonable price
Solid technical support and after-sales service
Uphold the principle of “Customer Supreme”( Balance payment after equipments run normally)
Exports to more than 20 countries and regions, good customers feedback
One-stop service, customized exclusive project feasibility report

Changzhou KODI Machinery Co., Ltd. located in the birthplace of China drying equipment----Zhenglu Industrial Park, Changzhou City, Jiangsu Province which is 150km away from Shanghai city, with a comfortable environment and convenient transportation access.

KODI company is a professional manufacture of drying machine, which include Seaweed processing machine, Seaweed drying machine (Cottonii to carrageenan, Agar agar ), Spray dryer, Food ingredients spray dryer, Flavor spray dryer (Cocoa, Maltdextrin,Gum Acacia), Lab Spray dryer, Gelatin processing machinery, Gelatin drying machine (Hide and bone),Gelatin production line. we also deal in high-quality fermentation tank, Bright tank , Extraction tank, concentration tank, Industrial vacumm evaporator, Industrial evaporation system and Industrial falling film evaporator etc.

We have implemented a strict and complete quality control system, which ensures that each product can meet quality requirements of customers. Besides, all of our products have been strictly inspected before shipment. Our products conform to international standards, such as CE, SGS.

KODI company also has a lot of top talent which have more than 15years of work experience, include research, design, manufacture and after sale service. Our products sell to all of the world (such as Australia, Malaysia, Indonesia, Vietnam, Philippines, Korea, Brazil, Chile, Peru, Argentina, Russia, Ukraine, South Africa, Cameroon, Sudan, Syria) and also have the good cooperation with the foreign client and vendor.

We are sure that our high quality products and excellent services will be appreciated by the growing list of satisfied customers. Contacting us is the first step to build a long and successful business relationship with us. Welcome!

Our Services

Pre-service
Act as a good adviser and assistant of clients to enable them get rich and generous returns on their investments.
1. Introduce the product to the customer in detail, answer the question raised by customer carefully;
2.Make plans for choice according to the needs and special requirements of users in different sectors;

Sale service
1. Ensure product with high quality and pre-commissioning before delivery;
2. Delivery on time;
3.Provide full set of documents as customer’s requirements.

After-sale service
Provide considerate services to minimize clients’ worries.
1.Assist clients to prepare for the first construction scheme;
2.Install and debug the equipment;
3.Train the first-line operators;
4. Examine the equipment;
5.Take initiative to eliminate the troubles rapidly;
6.Provide technical support;
7.Establish long-term and friendly relationship.

Service commitment
1. Provide clients one-year warranty to make sure the machine work well;
2.We always keep certain inventory level of spare parts, which means the replacements can be sent to you timely;
3.Send every client a preferential quotation.

FAQ

Special Notice:

In order to quota you the right Industrial vacuum evaporator / Industrial falling film evaporator / Industrial evaporation system with best price, we would like to get the following information include in your inquiry:

-What is the raw material? Material related characteristic? Does it corrosive, strong basicity, or highly acid? Please confirm.
-What is the capacity per hour you need (kg/h)?
-What is the initial moisture and final moisture of finished products you require to get?
-What about the maximum heat temperature of raw material?
-What kind of fuel you use to heat the dryer? Natural gas, electricity, fuel oil or steam?
-Which equipment material do you like prefer? SUS304, SUS316L or Carbon steel?
-Provide us your country’s electricity information, such as phases, voltage, HZ?
-How about dust collect requirements?
-Other special requirements?

Frequently Asked Questions

Q: Can I visit your factory?
A: Yes. Many domestic and international customers visit our factory every year. Our company is near Shanghai.It only takes you about 1 hour to get Changzhou.Or we can visit you in Shanghai.

Q: What’s the quality of your products?
A:Parts of our products come with best quality, and our products passed CE certification, exported to lots countries around the world, such as Australia, Malaysia, Indonesia, Vietnam, Philippines, Korea, Brazil, Argentina, Russia, South Africa, etc. You can rest assured with the quality absolutely.

Q: What to do if the machine has a problem?
A:24 hours timely response of mail and phone calls. If the parts broken belong to non-artificial factors within 12 months, we offer free replacement. If beyond 12 months, customers should bear the freight back and forth and accessories cost.

Q: How long is the warranty of your equipment?
A: Our warranty period is one year generally.

Q: What is your payment term?
A: Our usual payment term is: 30% TT in advance, 70% TT before shipment. Other ways can also be received after we both sides discussion and agreement.

Q: Does your price include freight?
A: Our usual price is based on FOB Shanghai, if you request CIF, please give us your delivery port, and we will give you CIF price.