100ml large volume saline PP bottle infusion production line

1. Main Technical Parameters

  250ml Sodium chloride IV solution pr 100ml saline infusion production line oduction line

Washing, filling and sealing three stations adopt rotary type. The sealing station uses hot-melt welding to seal cap. The machine uses mechanical hand to catch bottles neck for location and handing-over. Any scrape of bottle or bottom is not allowed.

1,Max capacity:6000 bottles/hour adopt frequency conversion for adjusting speed.

2,Specification: 100-1000ml plastic infusion bottles (BOPP bottle or vertical soft bag) and matching plastic cap (subject to BOPP bottle or vertical soft bag sample provided by buyer)

3,Bottle-air washing number: 30, Water washing number: 30, filling number: 18, Cap-sealing numbers: 30

4,Washing effect: Qualified rate of washing ≥99.8%

5,Metering error: ≤±1%

6,Welding effect: After sealing, the deviation between the position of bottleneck and cap≤0.4mm; cap-sealing pass rate≥99.9%

7,Total power: About 20Kw

8,Gas consumption: 0.6Mpa, about 260 m³ /h

9,Water consumption: Purified water≥0.2MPa, about 0.7 m³ /h

10,Overall dimension: (L×W×H) 4500×2000×2200mm

2. Work principle

Model XGF30/18/30 plastic soft bottle I.V-solution washing, filling and sealing production line is a packing machine contains bottle-washing, filling, and cap-sealing three stations as a whole. Washing, filling and sealing three stations adopt rotary type. The sealing station uses hot-melt welding to seal cap. The machine uses mechanical hand to catch bottles neck for location and handing-over. Any scrape of bottle or bottom is not allowed. This promotes production efficiency and ensures quality.

Technical process: air washing (3shifts)---water washing(2shifts)—dry blowing(1 shift)—filling--sealing

1). Bottle-handing method

 Synchronous belt transfers with bottle-blowing manipulator.

2). Bottle air washing part

Bottle-entering station of plastic infusion bottles adopts synchronous belt to convey to mechanical hand in washing station. 

3) Water washing station

After the air washing, Mechanical hand catches bottles by bottleneck and turn 180°down, making bottleneck facing down for washing. Bottle-washing spray needle is equipped for washing, after washing, there are bottle blowing drying station, ensures inside and outside of the bottles without any water drop.

4). Filling station

Plastic bottles that have been water washed are conveyed to filling station by mechanical hand. Filling nozzle of filling station will trace plastic bottles for filling. The upper part of filling station is equipped with a constant-pressure liquid balance tank. The liquid pipes from workshop dilution tank are made up of inflow pipe and back-flow pipe.

Pneumatic control of filling station adopts advanced FESTO valve field-bus technology.  The valve and electric conduction link are placed in the machine base. The property is advanced and reliable, waterproof and durable, which is easy to disassemble and maintenance

5).Cap-sealing station

This station is mainly used to weld-sealing the cap of plastic infusion bottle after filling during production. It adopts double heating plate to finish cap’s weld-sealing in non-contact hot-melt type.