Product Details

Manufacturing

Yuqiao established full set of MIM production line and various kinds of production facilities, including 12 sets of vacuum sintering furnace made by SHIMADZU JAPAN,HIPER NINGPO, extruding and granulating machines, degreasing equipment dedicated feed mixing equipment and 35 sets advanced injection molding machines, drilling machines, hacksaw machines etc, meanwhile, We completed Automatic roller sandblasting machines, magnetic grinder, vibration polishing machines etc. We are capable to manufacture the high-precision die as well. The total assets for these equipment reached to USD5,000,000. And the market share in domestic market of optical communication area was up to 50-60%, the products have won the confidence and approval of direct and end customers. Our existing customers included HISENSE,ZTE,EZCONN,APAT,CETC,SUNSTAR, SOURCE, YSOD,TSUHAN etc.

Quality and Control

We strictly control each piece according to the quality system,

Quality is not occasional, which required us to have distinguished management team, excellent operators and level operation, meanwhile, which required us to make the considerate plan carried out seriously with our customers,and devote ourselves to improve each step to meet customer’s needs.

Normative process: Control each piece rigorously according to quality system.

Excellent team: With excellent operators and operating lever.

Strict material purchased: refuse the under-standard raw material entering into warehouse, control the quality stem from original.

Design experience: combine the technology to design the product ensuring the fine quality rate.

Process inspection: standard and parameters is the strong guarantee of quality.

R&D

We have own R&D team with powerful technical force to occupied in the development and application of powder injection molding technology,6 technical engineers and 8 mould technicians,12 CNC and processing technicians can be participated in the design of new products with customers, and communicate with customers on the developing details so as to fully get the customers demand. Who can design the 3D technical solutions in terms of the information offered , such as 2D drawing or other materials, and the professional and reasonable opinion and advise for solution will be put forwarded based on our own understanding and experience.

R&D Cases study
Optical communication component BASE-
From Traditional machining assembly to MIM integration design
Optical fiber- from machining to MIM

Packaging & Shipping

Packaging:

Standard sea or air packing for powder metallurgy products,such as carton,wooden box, Retail packing available. We can custom anything about PIM with your company logo as your request.

Shipping:

Sea,Air,TNT,UPS,EMS,DHL,FEDEX

Our Services

About MIM

1.What is MIM technology?
MIM (Metal Injection Molding) is a manufacturing technology that combines the shape making complexity of Plastic Injection Molding with the material flexibility of Powder Metallurgy.

2. What is MIM technology?
MIM (Metal Injection Molding) is a manufacturing technology that combines the shape making complexity of Plastic Injection Molding with the material flexibility of Powder Metallurgy.

3. Is the metal melted during the molding process?
No, only the binders are melted allowing the powders to flow like a plastic material. Upon cooling the binders solidify giving the part strength for handling. The part must be subsequently sintered to high density to achieve the required mechanical properties.

4. Is the metal melted during the molding process?
No, only the binders are melted allowing the powders to flow like a plastic material. Upon cooling the binders solidify giving the part strength for handling. The part must be subsequently sintered to high density to achieve the required mechanical properties.

5. What will be the density and strength of the MIM parts?
Typical MIM densities achieved are ≤ 96% of theoretical. Properties vary depending upon the alloy chosen however they will be similar to wrought material.

6. Why should I use MIM?
MIM excels in producing small, highly complex parts that are difficult or cost prohibitive to produce with conventional technologies such as machining or casting.

7. Why should I use MIM?
MIM excels in producing small, highly complex parts that are difficult or cost prohibitive to produce with conventional technologies such as machining or casting.

8. What is the best way to realize the benefits of MIM?
The best way to realize the full benefits of MIM is to apply the technology early in the design phase in your product development cycle. Yuqiao will assist you in the application of MIM whether it is a new component or a conversion from an existing metal forming technology.

9.What kind of tolerances can MIM achieve?
Typical MIM tolerances range from ± 0.3% to 0.5% of the dimension. However, tolerances are highly dependent upon product geometry. Tolerances beyond what MIM is capable of are achieved by post machining operations. Yuqiao will help you with this analysis and can provide a full range of in-house machining options to supply a product that meets you requirements.

10.Are there any limitations in MIM?
As with any technology, MIM has limitations. Product weight is limited to a maximum weight of about 240 grams (although economics generally push the weight limit to no more than 50 grams). Certain geometrical features can also present a problem (like extremely thin or thick cross sections). Yuqiao will advise the best design options to suit your requirements.

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