Specifications

Scrap Steel Compression Machine For Tire Recycling.

Specifications

There are many uses for balers in today's world. 

 

1.We makes balers for all sorts of applications: Scrap Metal, Cardboard, Clothes, Textiles, PET, Plastic, Rubber, Paper, Tin, Copper, Tyre Wire etc.

 

2.Our Automatic baling machine can compress loose waste matter into tightly managable bales. 

 

3.These bales will not only save space in shipping but also save on loading time.

 

1.Detects Bale Size

 

2.Operate easily and safely

 

3. Built with Endurable Structure

 

4. High Bale Output Rate 

 

5. Low Power Consmption.

 

 

Compaction Load:	200 Tons
Compaction Cycle:	3 Minute
Capacity:	2 Tons/Hour
Bale Chameber Dimensions	1500 x 1000 mm
Bale Dimensions:	500 x 500 x 600 mm
Bale Weight:	180 Kgs
Motor:	37Kw + 18.5Kw
Equipment Weight:	11000 Kgs
Components:
	1.) Siemens Motor
	2.) Flexible Tubing
	3.) Water to Oil Cooling System
	4.) Increased Hopper Size
	5.) Oil Filters

 

 

Tire recycling process

 

1. Double Shaft Shredder: shred the whole tires into rubber chips(50-100mm). 

 

2. Disc Classifier: Seperate the over sized rubber chips back to she shredder.

 

3. Grater: Cut the rubber chips into rubber mulch(10-30mm) and seperate the steel wire from rubber mulch.

 

4. Granulator: Grind the rubber mulch from the grater into small granules(1-6mm).

 

5. Taper Slot Conveyor: Pick out the big size of rubber granules back to the granulator and required size of rubber granules to next step. Meanwhile remove tire fiber from rubber granules.

 

6. Fiber Removal System: Collect the tiny fiber from the rubber granules.

  

7. Rubber miller: Mill the rubber graunles into rubber powder(<30mesh).

 

8. Dust Removal System: Collect all the dust by blower.

 

 

Dura-shred's advantage

• Exclusive Control System --- Controls and operates the entire plant from its centrally lacated position and provides instant visibility to what each machine is doing in real time.
• Uniq Stop/ Auto reversal Feature --- Protects against overfeeding and damage by non-processable items.
• Advanced Bearing Housing --- Isolates bearings from cutting chamber contamination and protects agaist bearing failure.
• Premier Full Turnkey Systems --- Plant is manufactured, shipped, installed and ready to start recycling.
• Warranty --- One of the best warrantees in the industry.

 

Development space of market:

 

The method of recycling waste tyre is that separating the inner steel wire and fiber from waste tires through many kinds of technologies and grinding the rubber granules into powder.Waste tyre treatment equipment are suitable for international development and management style. It’s most advantage is it can recovery waste tyres to rubber granules/powder reaching to the availability 100%.

 

The rubber powder is widely used and almost covers all industrial fields. It can replace the material such as plastic and PVC, instead of nature rubber, be rebirth tires .It is used in sport runway and shoe soles; it also can be used to highway, air trip as well as third generation railway sleeper as modification asphalt.

 

Process:

 

Waste tyres--whole tyre cutting into large blocks(four or two pieces)(TDF plant)—— rough shredding tyre blocks into pieces (50mm-100mm)(Mulch plant)——medium shredding into smaller ones(10mm-20mm)(Crumb plant)——fine shred into granules(3mm-4mm)——grind the granules into powder(20-100mesh)——magnetic separator for thin steel removing——fiber separator for rubber removing——packing

 

Rubber powder application:

 

1.Paving sport ground:

 

Runway, school sporting field, garden path, bowling alley, pavement, recreation field, basketball field, etc.

 

2.Automobile industry:

 

Train’s floor, disc silk ribbon for braking, soleplate of automobile and truck, shake sleeve, seal stripe, buffer, shock absorber, daily material for ocean shiping, tyres and inner unerlay of tyres, etc.

 

3.Architecture and equipment:

 

Adhensive/sealant, floors of hospital, company, insulated rubber material, carpet cushion, grass  cushion for family animal, extruded products, module products, coating, bricks, thin slice, water-proof material, etc.

 

4.Application of geotechnical/asphalt

 

Drainage pipe, asphalt modified by rubber powder which can be used to construct highway and drivingway, filter, adjusting soil/coating layer for road surface, washing pipe with holes, runway for horse race, barrier for traffic or pavement, etc.

 

5.Regenerative rubber:

 

Rubber products manufacturing.

 

6.Other application

 

 

Proven Design and Technology.

A quality system with at an affordable price!

Fully Automated via 1 centrally located touch screen control panel.

Backed with one of the best Warrantees in the industry